As modern manufacturing transitions toward Industry 4.0, smart factory infrastructure relies heavily on advanced OEM robotics. High payload stability, sub-millimeter positional repeatability, and real-time controller integration are now key prerequisites for global industrial competitiveness.
Demographic shifts and rising labor costs worldwide have turned automation from a capital expansion luxury into an operational survival imperative. Modern robotics mitigate skill shortages while enforcing standard work protocols across multi-shift production cycles.
With high-speed servo actuators, robotics drastically reduce dry-cycle times during injection molding and metal stamping. Engineered kinematics achieve repeatability tolerances down to ±0.02mm, ensuring near-zero scrap rates in high-precision part manufacturing.
Modern OEM industrial suppliers deliver integrated robotic workcells equipped with interchangeable End-of-Arm Tooling (EOAT), vision-guided positioning, and edge computing for predictive maintenance and cloud-synchronized Overall Equipment Effectiveness (OEE) tracking.
Established in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as an authoritative leader in high-end industrial automation and robotic system engineering. Driven by relentless technical innovation, the enterprise specializes in developing custom servo manipulators, articulated industrial robots, and automated downstream packaging machinery.
As a recognized National High-Tech Enterprise, Zhiyi operates under strict ISO9001 quality assurance standards and holds European CE safety certifications across its entire machinery catalog. The company integrates R&D, structural design, controller programming, and international export services to support global smart factory transformations.
Zhejiang Zhiyi Intelligent Robot Co., Ltd. was established against the backdrop of Industry 4.0. The founders recognized the urgent market need for reliable industrial robotics that could transform traditional manufacturing floor productivity and safety.
In its early operational phase, Zhiyi focused heavily on standardizing high-speed truss manipulators. Commercial breakthroughs were quickly achieved in specialized manufacturing sectors, such as automated handling for thermos cups, stainless steel flasks, and food container manufacturing lines.
Expanding beyond Cartesian systems, Zhiyi invested extensive R&D resources into multi-axis articulated robots, silicone-molding specialized arms, and high-speed automatic packaging machinery. Application domains expanded rapidly into household electronics, auto parts, kitchenware, and high-tonnage injection molding workcells.
Honored with the official designation of "National High-Tech Enterprise", Zhiyi expanded its market reach under the international "Belt and Road" initiative. Overseas offices and localized technical support nodes were established to provide around-the-clock service to overseas industrial manufacturing plants.
Engineered to handle extreme operational conditions, rapid acceleration cycles, and strict safety protocols across modern plastic processing and industrial automation workflows.
Available in 3-axis and 5-axis configurations with single or double arm variants. Driven by absolute AC servo motors, these manipulators deliver exceptional dynamic response, synchronized axis interpolation, and sub-cycle part extraction for plastic injection molding machines ranging from 250T to 2300T clamping force.
Designed for multi-degree-of-freedom flexibilities, Zhiyi articulated robotic arms excel in complex spatial trajectories including precision welding, automated metal insert loading, structural deburring, and flexible palletizing. Features high torque transmission rigidity and high payload-to-weight ratios.
End-of-line automation integrated seamlessly with primary extraction robotics. Automatically performs part orientation, boxing, bagging, labeling, and shrink wrapping. Significantly reduces manual touchpoints, preventing product contamination in food-grade container and medical component lines.
| Robot Series Model | Kinematic Architecture | IMM Compatibility | Payload Range | Max Drive Stroke (X/Y/Z) | Repeatability |
|---|---|---|---|---|---|
| WKG-1000 Series | 3-Axis Single Arm / Single Section | 150T - 350T | 3.0 kg - 5.0 kg | 600 / 1000 / 1400 mm | ±0.02 mm |
| WKG-1500 Bullhead | 3-Axis Servo High-Rigidity Frame | 350T - 750T | 7.0 kg - 12.0 kg | 900 / 1500 / 2000 mm | ±0.03 mm |
| WKFI-950 Series | 5-Axis Servo Double Arm Dual-Stage | 800T - 1600T | 10.0 kg - 25.0 kg | 1200 / 1800 / 2500 mm | ±0.03 mm |
| Heavy Duty Custom 2300T | 5-Axis Servo Heavy Payload Arm | 2000T - 2300T | 30.0 kg - 60.0 kg | 1500 / 2500 / 3200 mm | ±0.05 mm |
Modern automotive component manufacturing demands strict traceability and zero-defect quality standards. Zhiyi 5-axis double-arm servo robots execute automated metal insert placement, high-speed take-out, and continuous vision-guided inspection for bumpers, instrument panels, and engine bay enclosures.
Zhiyi’s flagship automation origin. Rapid extraction, rim polishing, laser marking transfer, and automated box loading for stainless steel vacuum insulated bottles, plastic food containers, and kitchenware—achieving continuous 24/7 unassisted operation.
For mobile phone housings, optical lenses, and medical liquid silicone parts (LSR), specialized 3-axis silicone servo robot arms operate within ISO Class 7 cleanroom environments, preventing static charge accumulation and particulate deposition.
High-speed side-entry and top-entry robotics customized for ultra-fast dry-cycle execution (<0.8 seconds extraction time). Integrated with IML systems to apply decorative labels directly during the plastic molding phase for dairy containers and beverage lids.
Zhejiang Zhiyi maintains 13 core practical patents and invention rights spanning mechanical drive dynamics, specialized pneumatic anti-vibration damping, intelligent control algorithms, and adaptive sensor feedback systems.
Our engineering division comprises veteran mechatronic experts and software control designers with decades of collective experience in motion control dynamics, finite element analysis (FEA), and industrial IoT protocol integration.
By fostering active industry-university-research partnerships with top engineering universities, Zhiyi continuously integrates cutting-edge advances in neural network control, visual recognition, and energy-efficient servo drives.
We provide full bespoke design packages for non-standard part geometric challenges. Workcells include live video demonstrations, off-line path simulation, and comprehensive factory acceptance testing (FAT) prior to global dispatch.
By automating material feeding, sprue separation, and finished product stacking, our robotic solutions allow small to medium enterprises (SMEs) and large OEMs to optimize labor allocation and lower scrap rates significantly.
Every robot undergoes 72 hours of continuous high-load stress testing prior to shipment. Structural frames use high-grade aviation aluminum profiles and stress-relieved steel fabrications to prevent long-term vibration fatigue.
Our dedicated foreign trade team and international service hubs deliver technical consultation, spare parts fulfillment, remotely enabled PLC diagnostics, and on-site operator commissioning training worldwide.
Key considerations for international engineering teams and procurement directors sourcing industrial robotics from China.
A: Selection depends on part complexity and operational requirements. A 3-axis servo robot is ideal for standard 3-plate or 2-plate molds requiring fast extraction and simple stacking. A 5-axis double-arm robot is required when managing complex 3-plate molds where sprues and parts must be picked independently, or when full 3D spatial rotation and post-processing (such as insert loading, trimming, or precise orientation) are required prior to downstream release.
A: Zhiyi offers standardized and customized robotics suitable for injection molding machines ranging from 50T up to 2300T. Payload capacities range from lightweight 3 kg fast-cycle arms up to 60 kg heavy-duty structural arms designed for large automotive mold extractions.
A: Our engineering process follows a strict 4-step protocol: 1) Initial 3D model (STEP file) analysis of the part and mold layout; 2) Simulation of dry cycle time and mechanical clearance; 3) Custom EOAT tool head design and custom controller macro programming; 4) Live video FAT (Factory Acceptance Testing) verification prior to air/sea shipment packing.
A: All Zhiyi robotic manipulators are CE certified and manufactured under strict ISO9001:2015 quality control workflows. Our control architectures utilize industrial-grade multi-axis PLC systems supporting multi-language interfaces (English, Spanish, Russian, Vietnamese, Chinese), standard Euromap 12 / Euromap 67 interfaces, and safety interlocks.
A: Standard models (e.g., WKG-1000, WKG-1500) maintain a factory lead time of 7 to 15 days, while complex customized 5-axis system lines take 20 to 30 days. After-sales support includes 24/7 remote diagnostic assistance, comprehensive English video tutorials, modular spare parts dispatching within 48 hours, and local engineer dispatch options in selected overseas regions.
ZHIYI Robotics
