Explore our engineering-grade robotics manufactured for high-speed injection molding, pick-and-place, and heavy-duty industrial automation.
Understanding the Macroeconomic Shift Toward Original Design Manufacturing (ODM) and High-Speed Robotics Integration.
The modern manufacturing landscape is undergoing a profound paradigm shift driven by rising labor costs, strict production tolerance standards, and the urgent imperative for operational continuous duty cycles. As smart factories scale globally, the procurement of customized robotic systems—specifically specialized 3-axis and 5-axis servo manipulators for injection molding machinery—has transitioned from a luxury to an essential infrastructure requirement.
As a leading Original Design Manufacturer (ODM) and industrial exporter, Zhejiang Zhiyi Intelligent Robot Co., Ltd. stands at the forefront of this industrial evolution. By bridging state-of-the-art Motion Control Kinematics with scalable China-based manufacturing resilience, Zhiyi provides global partners with turnkey automation architectures engineered to handle demanding duty cycles, reduce waste, and streamline production throughput.
Delivering high-precision servo control, optimized bus communication, and rigid structural mechanics for zero-defect automation.
Utilizes fully integrated AC servo motors across all main and auxiliary axes. Achieves sub-millimeter repeating positioning accuracy (±0.02mm) suited for rapid take-out, high-density IML (In-Mold Labeling), and insert molding applications.
Engineered around high-speed EtherCAT and CANopen fieldbus architectures. Real-time control loops ensure instant communication between the robot manipulator, mold protection sensors, and downstream conveyor networks.
Cross-beams crafted from high-tensile structural steel combined with custom aerospace-grade aluminum alloy arms minimize structural vibration during high-speed take-out operations down to 0.6 seconds.
| Model Category | Applicable IMM Tonnage | Payload Capacity (kg) | Drive System | Take-out Time (sec) | Primary Industrial Applications |
|---|---|---|---|---|---|
| WKG-1000 3-Axis Single Arm | 100T – 250T | 3.0 – 5.0 kg | Full AC Servo System | 0.8 – 1.2s | Standard daily consumer products, thin-wall food containers |
| WKG-1500 Bullhead Series | 250T – 450T | 10.0 – 15.0 kg | High-Torque AC Servo | 0.9 – 1.5s | Automotive interior components, home appliance housings |
| WKFI-950 5-Axis Double Arm | 250T – 600T | 5.0 – 8.0 kg (Dual Arm) | 5-Axis Synchronous Servo | 0.6 – 1.0s | Precision medical devices, complex multi-cavity precision molds |
| Heavy-Duty Heavy-Tonnage Servo Robot | 1200T – 2300T | 25.0 – 50.0 kg | Heavy AC Servo + Direct Reducers | 1.8 – 3.0s | Automotive bumpers, large logistics pallets, industrial containers |
Unlocking Competitive Advantages via Vertical Supply Integration and Engineering Agility.
Operating from Zhejiang’s advanced manufacturing corridor, Zhiyi directly interfaces with raw material processors, precision gear manufacturers, and component specialists. This reduces lead times for complex custom ODM orders by up to 40% compared to Western counterparts.
Every robot platform undergoes 72 hours of uninterrupted dynamic burn-in testing, full-spectrum load stress verification, and laser interferometer axis alignment calibration prior to international packaging and export export.
From tailor-made end-of-arm tooling (EOAT) to deep PLC software modification for specialized mold inserts, our in-house engineering team converts complex specs into physical functional systems rapidly.
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a leader in the industry with its outstanding technical strength and innovative spirit.
The establishment of Zhejiang Zhiyi Intelligent Robot Co., Ltd. stems from the founder's deep insight into the intelligent manufacturing industry and his unremitting pursuit of technological innovation. Against the backdrop of Industry 4.0, the company came into being, aiming to improve production efficiency and product quality across manufacturing through intelligent technologies.
In the early days of the company, it mainly focused on the research, development, and production of truss manipulators. With the team's technical strength and market insight, it quickly made breakthroughs in the manufacturing fields of thermos cups, lunch boxes, and kitchenware, winning wide customer recognition.
As technology matured and market demand expanded, Zhiyi advanced into articulated robots and automatic packaging machines. Application areas expanded into household goods, precision hardware, daily necessities, and auto parts.
With its excellent products and comprehensive services, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has won the honorary title of "National High-tech Enterprise". The company holds 13 utility patents and practical inventions covering key domains including mechanical structural design, motion control systems, multi-head sensors, and intelligent grippers.
The servo manipulator is one of our core product pillars. With high precision, speed, and stability, it is widely integrated into modern plastic injection automation lines.
Capable of completing complex secondary operations with high flexibility and multi-degree-of-freedom articulation, reaching industry-leading standards in load capacity and speed.
Integrated post-molding automated packaging machinery designed to streamline boxed product assembly and palletization without human intervention.
Ensuring Seamless International Integration across North America, Europe, Southeast Asia, and Beyond.
Exported robot platforms are custom-built to match regional power standards (e.g., 220V/380V/415V/480V at 50Hz/60Hz). Integrated transformers and EMC filters guarantee compliance with European Machinery Directive (CE) and UL standards.
Responding directly to global trade dynamics, Zhiyi has established strategic regional offices and tech-support hubs across Southeast Asia and neighboring markets to deliver prompt on-site commissioning and spare-parts fulfillment.
All modern ODM manipulators are optionally fitted with secure IoT remote control modules, enabling Zhiyi systems engineers to conduct real-time diagnostics, software upgrades, and cycle time tuning remotely across global time zones.
Expert insights regarding robot selection, OEM/ODM customization capabilities, and integration protocols.
ODM (Original Design Manufacturing) manipulators are engineered around your specific mold geometry, factory clearance constraints, and cycle requirements. Unlike rigid off-the-shelf robots, an ODM solution optimizes the stroke lengths, axis acceleration parameters, and End-Of-Arm Tooling (EOAT) to trim critical micro-seconds off every cycle while preserving mold safety.
Zhiyi manipulators incorporate hardware-level interlock signals connected to the injection molding machine's Euromap 12 or Euromap 67 interface. Additionally, real-time current/torque detection algorithms identify minor physical resistance (such as a stuck part) within 5 milliseconds, instantly freezing robot movement to prevent mold damage.
Our comprehensive portfolio covers injection molding machines ranging from small 50-ton precision presses up to massive 2,300-ton structural molding presses. Payloads range from 3 kg for lightweight, multi-cavity medical parts up to 50+ kg for heavy automotive panels and industrial crates.
All Zhiyi robot exporter lines conform strictly to European CE safety directives (including ISO 10218-1 Industrial Robot Safety Standards and Machinery Directive 2006/42/EC). Electrical enclosures are built using ISO-compliant cabling and industrial componentry suitable for global export clearance.
Yes. Our 5-axis servo models and custom articulated robotic cells are engineered for complex insert placement (such as threaded metal bushings or electronic pins) prior to plastic injection, as well as downstream post-molding operations like vision inspection, trimming, and automated packing.
Select a system below to review tailored engineering specs and factory configuration options.
Collaborating with global enterprise partners to push the boundaries of automated productivity.
ZHIYI Robotics