Explore our high-performance servo manipulators designed for high-tonnage injection molding machines, precision take-out operations, and rapid manufacturing workflows.
Modern smart manufacturing demands unprecedented flexibility, micron-level repeat precision, and seamless integration between primary process machinery (such as injection molding presses and CNC centers) and secondary take-out/post-processing robotics. Selecting an ODM Different Robot Supplier & Factory requires far more than comparing basic payload figures. Global engineering leaders evaluate structural kinematics, servo drive responsiveness, bus communication protocols (EUROMAP 67 / 73, EtherCAT), and total system MTBF (Mean Time Between Failures).
As a certified National High-Tech Enterprise, Zhejiang Zhiyi Intelligent Robot Co., Ltd. stands at the apex of custom industrial automation. By combining rigorous engineering standards with customized Original Design Manufacturing (ODM) and Original Equipment Manufacturing (OEM) frameworks, Zhiyi resolves the common operational friction points faced by global plants: labor cost inflation, production bottlenecks, high part-rejection rates, and complex cell integration.
Founded in 2017 against the backdrop of the Industry 4.0 revolution, Zhejiang Zhiyi Intelligent Robot Co., Ltd. was born out of a visionary objective: to transform traditional manufacturing lines into intelligent, highly autonomous robotic ecosystems. Over years of dedicated technical focus, Zhiyi has grown from a specialized manipulator producer into a global pioneer of intelligent manufacturing.
Our engineering matrix encompasses three foundational robotics divisions, customized specifically for diverse global customer operational profiles:
Available in 3-axis and 5-axis configurations with single/double arms and telescopic sections. Engineered with rigid structural frame castings, absolute value servo motors, and low-backlash planetary reducers, delivering stroke speeds up to 2.5m/s with repeat accuracy of ±0.02mm.
Designed for complex 6-DOF spatial movements, deburring, high-speed pick-and-place, and path-dependent operations. Featuring high-payload arm profiles, dynamic trajectory smoothing software, and simple offline programming modules.
End-of-line integration including high-speed boxing, automated case packing, palletizing, and vision-guided product orientation. Built to dramatically reduce human error and boost throughput in continuous production cycles.
| Robot Series | Applicable IMM Tonnage | Axis Configuration | Take-out Time | Repeatability | Core Application |
|---|---|---|---|---|---|
| WKG-1000 Series | 250T - 450T Injection Machines | 5-Axis Servo (Dual Arm) | ≤ 0.85 sec | ±0.02 mm | In-Mold Labeling (IML), Precision Electronics |
| WKFI-950 Series | 150T - 350T Injection Machines | 5-Axis Servo (Dual Arm) | ≤ 0.75 sec | ±0.02 mm | Medical Disposable Parts, High-Speed Packaging |
| Bullhead Servo Series | 500T - 1300T Medium Machines | 3-Axis / 5-Axis Heavy Servo | ≤ 1.40 sec | ±0.05 mm | Automotive Interior Components, Appliances |
| Heavy-Duty Servo Series | 2000T - 2300T Large Machines | 3-Axis High-Payload Servo | ≤ 2.20 sec | ±0.08 mm | Automotive Bumpers, Pallets, Large Containers |
| Silicone Servo Series | 100T - 300T Liquid Silicone IMM | 3-Axis Specialized Heat Shield | ≤ 0.90 sec | ±0.015 mm | Silicone Gaskets, Infant Products, Medical Optics |
Different manufacturing sectors require tailor-made automation philosophies. Zhiyi’s ODM engineering team optimizes robotic arm dynamics, vacuum circuit designs, and end-of-arm tooling (EOAT) to match exact physical substrate needs.
For high-tonnage molding environments (2000T-2300T), our heavy-duty bullhead and 3-axis robots extract structural door panels, dashboard assemblies, and light housings with continuous structural stability and zero part-marring guarantee.
Utilizing high-speed 5-axis double-arm servo manipulators (WKG & WKFI series), our systems execute micro-second synchronized label placement and brass/steel threaded insert placement prior to plastic injection.
Equipped with specialized silicone servo arms, anti-static end-effectors, and enclosed lubricant-free guide rails, Zhiyi robots meet stringent Class 100,000 cleanroom requirements for medical syringes and diagnostic cartridges.
Drawing from our founding legacy, our automated cell solutions orchestrate high-speed truss manipulators to load, weld, turn, and package metal beverage containers with minimal human intervention.
Turnkey take-out, runner-degating, sorting, and packaging automation designed specifically for air conditioner housings, food containers, and fast-moving consumer packaging.
Tailored robotic cells that integrate laser welding, ultrasonic insertion, and visual quality inspection into a single unified control workstation.
Global procurement managers are continuously balancing component quality against total acquisition cost. Zhejiang Zhiyi leverages the unparalleled supply chain density of Zhejiang Province—the heartland of advanced Chinese precision machining and electronics manufacturing.
By vertically integrating key manufacturing processes—from structural frame welding and CNC stress-relief machining to electrical panel assembly—we eliminate middle-tier distributor markups. Overseas buyers achieve world-class servo robotics at up to 30% lower capital expenditure compared to traditional European or Japanese OEMs.
Our standardized manufacturing facility operates dedicated assembly lines for 3-axis servo arms, 5-axis dual-arm robots, and custom automation cells. This massive output capacity guarantees short lead times (typically 14 to 21 days for standard models) even during peak procurement cycles.
Supported by 11 practical utility patents and multiple invention patents, our engineering team continuously upgrades motion control algorithms, energy-regenerative braking units, and ergonomic teach-pendant interfaces.
Whether you require unique mounting footprints for legacy injection presses, specialized pneumatic valve arrays, or customized color schemes for OEM brand alignment, our team delivers complete CAD/STEP mechanical designs within 72 hours.
Our business philosophy places the global buyer’s operational peace of mind at the center of every design decision. Here is how Zhiyi systematically eliminates risk across the procurement cycle:
We continuously advance the intelligence of our robots by incorporating deep learning software for defect detection, dynamic optical alignment, and adaptive trajectory planning. Sensor technology, thermal compensation, and quick-change EOAT tooling are natively supported.
Before issuing a commercial purchase order, international clients can request live video factory demonstrations, cycle-time simulation reports, and physical sample trial runs inside our state-of-the-art testing facility.
Every robot undergoes a mandatory 72-hour continuous burn-in testing cycle under full load before dispatch. Cable tracks, servo drives, pneumatic valves, and structural beams are sourced exclusively from world-class component partners.
Zhiyi maintains strong strategic partnerships with upstream raw material suppliers and downstream automation integrators, ensuring steady supply chain pricing and priority component allocation.
The boundary between traditional cartesian manipulators and cognitive AI-driven robots is dissolving rapidly. Zhejiang Zhiyi is executing a multi-phase innovation roadmap designed to keep our global clients ahead of tech disruption:
Integrating vibration, thermal, and current-draw sensors directly onto servo gearboxes. Embedded edge processors analyze micro-variations to predict component wear weeks before an actual hardware breakdown occurs.
Standardizing plug-and-play digital interfaces across all product lines to enable instant plug-in communication with smart factory MES (Manufacturing Execution Systems) and Cloud Analytics dashboards.
Deploying kinetic energy recovery system (KERS) drives that capture deceleration energy and feed it back into the plant power grid, reducing robot operating power consumption by up to 18%.
Developing lightweight hybrid arms featuring force-torque sensing outer skins, allowing operators to work safely alongside high-speed take-out robots without heavy physical safety fencing.
To support international enterprise clients, Zhejiang Zhiyi has aggressively expanded its international foreign trade elite service organization and technical field service network. Actively responding to the national "Belt and Road" Initiative, we have established direct regional service centers and local technical offices across Southeast Asia, Europe, and South America.
Our dedicated foreign trade engineering team offers round-the-clock remote troubleshooting, PLC software updates, and operational consultation in English, Spanish, and standard regional languages.
We maintain regional spare parts inventories for servo motors, timing belts, pneumatic valves, and control boards, enabling overnight shipment to major industrial clusters worldwide.
Our field application engineers (FAEs) provide complete on-site mechanical installation, machine interface wiring, EOAT calibration, and plant operator training programs.
Zhiyi maintains long-term OEM/ODM collaborations with industry leaders across automotive, domestic electronics, packaging, and precision injection molding sectors.
Addressing the core technical, operational, and commercial questions raised by international automation procurement directors.
Discover our specialized high-payload bullhead manipulators, 250T-350T compact molding automation solutions, and high-precision single/double-section servo robots.
Comprehensive listings of custom engineered series available for immediate factory order and OEM custom branding.
Engineered for high stability side entry and heavy payload extraction.
Standard high-speed take-out solution for general molding automation.
Heavy-duty structural framework designed for ultra-large tonnage presses.
Compact design ideal for plants with standard ceiling clear heights.
Maximum flexibility for rapid part removal and simultaneous runner clipping.
Heavy torque capacity wrist for large automotive and container molds.
Optimized for mid-range tonnage presses in consumer electronics production.
Specialized heat-insulated arm structure for Liquid Silicone Rubber processes.
Full AC servo control on all five axes for intricate multi-stop placement.
High-speed take-out configuration optimized for short cycle time parts.
Whether you are seeking custom ODM robot arm development, volume OEM supplier partnerships, or complete turnkey injection molding automation cells, our engineering team is ready to deliver tailored proposals within 24 hours.
ZHIYI Robotics