Direct Factory Supply & OEM/ODM Exports for Automated Injection Molding & Smart Assembly Lines
Pioneering Next-Generation Industrial Automation & Global Deployment Excellence
In today's hyper-competitive industrial ecosystem, Zhejiang Zhiyi Intelligent Robot Co., Ltd. stands as a premier manufacturer, supplier, and global exporter of high-precision robotic systems. Established in 2017, Zhiyi has consistently spearheaded technological advancements in factory automation, delivering engineered solutions that bridge the gap between traditional manufacturing and Smart Industry 4.0 standards.
Specializing in multi-axis linear servo manipulators, articulated robotic arms, truss manipulators, and automated packaging systems, Zhiyi provides global partners with end-to-end support—from initial mechanical payload analysis and custom End-of-Arm Tooling (EOAT) design to seamless site installation, PLC interlock integration, and life-cycle technical optimization.
National High-Tech Enterprise Certification: Supported by 13 utility patents, ISO9001 quality compliance, and full CE safety certifications, Zhiyi delivers reliable, high-speed robotics engineered to reduce operational overhead by up to 30%.
Architecting the Future of High-Speed Automation, AI Trajectory Motion, and Connected Workcells
Our 3-axis and 5-axis servo architectures utilize premium absolute encoder motors, enabling ultra-precise positioning repeatability down to ±0.02mm. Optimized vibration-damping algorithm structures prevent arm resonance during high-acceleration extraction cycles under 0.8 seconds.
Standardized integration with injection molding machine controllers via EUROMAP 63, EUROMAP 67, and SPI standards. Real-time digital signal exchanges guarantee safe mold opening verification, core-pull interlocks, and emergency stop synchronization.
Integrating 2D/3D machine vision sensors enables automatic part identification, sprues separation, orientation verification, and dynamic pick-and-place tracking without rigid mechanical indexing jigs, drastically cutting tooling changeover times.
Native support for OPC UA and MQTT protocols enables seamless telemetry data streaming directly to MES and ERP enterprise platforms. Monitor cycle efficiency, thermal trends, and energy consumption metrics in real-time.
Built-in vibration and thermal telemetry monitor gearbox stress and motor torque continuous thresholds. Embedded algorithms warn operators of lubricant degradation or component wear before unscheduled downtime events occur.
Fabricated using aerospace-grade extruded aluminum profiles and high-rigidity alloy castings. High strength-to-weight ratios minimize inertia, driving down electrical consumption while allowing rapid axis acceleration curves.
Versatile Robotics Applications Tailored for Complex High-Throughput Manufacturing Sectors
Engineered for high-tonnage machines ranging from 200T up to 2300T. Automated handling for part removal, runner clipping, In-Mold Labeling (IML), and In-Mold Insert Molding (BMI) with sub-second accuracy.
Heavy-duty structural manipulators capable of payload capacities up to 50kg. Handles bumpers, dashboards, lighting housings, and metal pressings with zero surface defect guarantees.
High-speed pick-and-place automation integrated with secondary carton packing, tray loading, and shrink-wrapping machinery for household containers, thermos cups, and food packaging.
| Robot Model Series | Kinematic Type | Target IMM Tonnage | Max Payload (kg) | Repeatability (mm) | Dry Cycle Time (s) | Standard Protocols |
|---|---|---|---|---|---|---|
| WKG-1000 Series | 3-Axis Single Arm / Single Section | 100T - 350T | 5 - 10 kg | ±0.02 mm | 1.2 s | EUROMAP 67 / SPI |
| WKG-1500 Bullhead | 3-Axis Bullhead Heavy-Duty | 450T - 1000T | 15 - 20 kg | ±0.03 mm | 1.8 s | EUROMAP 67 / OPC UA |
| WKFI-950 Dual-Arm | 5-Axis Servo Dual Arm / Dual Section | 350T - 800T | 8 - 15 kg | ±0.02 mm | 0.9 s | EUROMAP 63 / 67 / 73 |
| Zhiyi Custom 2000T+ | 3/5-Axis Servo Heavy Load System | 2000T - 2300T | 30 - 50 kg | ±0.05 mm | 2.5 s | Industrial Ethernet / Profinet |
Direct Factory Sourcing, Unmatched Supply Chain Resilience, and Scalable OEM/ODM Delivery
Situated in Zhejiang's advanced industrial cluster, Zhiyi leverages localized supply chains for precision planetary gearboxes, high-flex robotics cabling, and CNC machining centers. This proximity guarantees fast procurement lead times and strict control over structural alloy purity.
Every robot assembly undergoes 72 hours of continuous full-load dry cycling, thermal stability auditing, and laser interferometer calibration prior to export packaging. Detailed inspection certs are provided with each shipment.
OEM & Wholesale Procurement Economics: Purchasing direct from Zhejiang Zhiyi eliminates intermediary distributor markups, allowing system integrators and multinational plants to achieve complete capital payback (ROI) within 6 to 12 months of deployment.
Standardized Deployment Protocol Guaranteeing Zero Factory Interruption & Global Compliance
Our engineering team reviews 3D CAD layout models, verifies overhead crane clearance, structural floor load ratings (minimum 150mm reinforced concrete), electrical power stability (3-phase 380V/220V ±10%), and compressed air capacity (0.6–0.8 MPa clean dry air).
Robotic mainframes are rigidly bolted directly to the injection molding machine stationary platen or dedicated high-rigidity floor gantries using heavy-duty chemical anchor studs to mitigate dynamic torque recoil.
Wiring standard EUROMAP 67 or SPI male/female interface plugs into the machine main cabinet. Connecting dual safety circuit channels (Cat 3 / PLe compliant) to prevent mold closure when the robot arm is inside the daylight zone.
Attaching vacuum suction circuits, mechanical grippers, or pneumatic nippers to the wrist plate. Axis zeroing, soft-limit configuration, and trajectory teaching via handheld handheld pendant controllers.
Verifying safety perimeter interlocks, light curtains, and emergency stop circuits per ISO 10218-1/2 and ANSI/RIA R15.06 standards. On-site staff training on routine operation, safety procedures, and daily preventive maintenance.
Key Strategic Considerations for Procurement Officers and Automation System Integrators
Select robot models with a minimum 20% safety margin above total EOAT and part weight. Ensure horizontal and vertical stroke lengths accommodate complete part ejection outside the machine footprint.
Specify machine interface standards early. Zhiyi supports EUROMAP 12, EUROMAP 67, and modern Ethernet-based EUROMAP 73 protocols to ensure seamless plug-and-play machine connectivity.
Zhiyi provides quick-ship replacement packages for critical wear components including vacuum pads, pneumatic valves, timing belts, and linear guide bearings to ensure 99.5%+ uptime globally.
Empowering Tier-1 Suppliers, Molding Facilities, and Integrators Across 30+ Countries
Technical Sourcing, Commissioning, and Warranty Insights for Global Industrial Buyers
All Zhiyi robotic arms are manufactured under strict ISO9001 quality management systems and hold European CE certifications (Complying with Machinery Directive 2006/42/EC and EN ISO 10218-1/2 safety requirements for industrial robots). Electrical cabinets can be customized to meet North American UL508A and NFPA 79 specifications upon request.
For standard 3-axis or 5-axis linear robots mounted on injection molding machines (100T to 800T), mechanical mounting, electrical interlock wiring, and basic program teaching typically take 1 to 2 working days per unit. Custom multi-robot automated workcells with integrated vision or downstream conveyancing take approximately 3 to 5 days on-site.
Yes. While modern machines utilize plug-and-play EUROMAP 67 or EUROMAP 73 connectors, older machinery lacking standard robot interfaces can be easily retrofitted. We provide hardwired signal converter modules and customized relay interface boxes to connect safety signals, mold open/close commands, and ejector interlocks safely.
Zhiyi provides a comprehensive 12-month full machine warranty starting from the date of factory dispatch or site commissioning. We offer 24/7 remote technical assistance via video diagnostic tools, expedited international spare parts dispatching, and overseas field engineering support across key regional hubs in Southeast Asia, Europe, and South America.
Absolutely. We offer complete turnkey EOAT engineering services. Whether your process requires high-temperature silicone vacuum pads, mechanical jaw grippers, pneumatic sprue cutters, or magnetic fixtures, our engineering department designs and tests custom EOAT assemblies before shipping.
We work directly with OEM partners, automation integrators, and factory buyers. Wholesale orders benefit from volume tiered pricing, customized branding/colorways, direct technical documentation translation, and dedicated account engineering managers.
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