Engineered for Injection Molding Machine (IMM) Automation, High-Speed Part Extraction, and Turnkey Industrial Production Lines.
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a recognized leader in the industry with its outstanding technical strength, innovative spirit, and complete industrial robotics ecosystem. Established in 2017, the company has consistently remained committed to providing global enterprise clients with high-precision automation equipment, servo manipulators, and customized robotic solutions to promote the intelligent transformation of the manufacturing sector.
Originating against the backdrop of Industry 4.0, Zhiyi came into being through its founder's deep insight into industrial smart manufacturing. Initially focusing on high-speed truss manipulators for thermos cups and plastic lunch box extraction, Zhiyi rapidly achieved key technological breakthroughs and secured broad customer trust across domestic and international markets.
Established to address labor shortages and productivity bottlenecks in injection molding. Driven by Industry 4.0 methodologies to raise component quality and cycle accuracy.
Mastered high-speed single-axis and 3-axis truss manipulators, establishing dominance in specialized container manufacturing (thermos cups, food storage packaging).
Expanded into 5-axis dual-arm servo robots, articulated robotics, and high-speed automatic packaging systems spanning auto parts, electronics, and kitchenware.
Awarded the prestigious "National High-Tech Enterprise" designation, backed by 13+ practical patents, ISO9001, and full CE machinery safety compliance.
Customized automation architectures engineered to maximize Overall Equipment Effectiveness (OEE) and eliminate unscheduled downtime.
Designed specifically for automated plastic injection molding machines (ranging from 100T up to 2300T clamping force). Equipped with premium AC servo motors on all axes, these systems deliver kinematic repeatability down to ±0.02mm, ultra-low dynamic vibration, and high-speed dry cycle times as fast as 0.6 seconds.
Featuring 6 degrees of freedom (DoF), multi-joint flexibility, and expansive payload capacities, Zhiyi articulated robotic arms excel in complex pathing tasks such as automated welding, deburring, high-precision component insertion, ultrasonic cutting, and flexible palletizing across multi-stage production lines.
Integrates downstream post-molding processes, including automated part de-gating, high-speed optical vision sorting, stacking, thermal film packaging, and case packing. Replaces manual handling to achieve true "lights-out" manufacturing.
As a leading wholesale robot industrial supplier and exporter, Zhejiang Zhiyi Intelligent Robot Co., Ltd. actively advances the technological frontiers of industrial automation. Our R&D division focuses on integrating intelligent edge controllers, adaptive sensor hardware, and energy-efficient drive architectures into our core production lines.
Unlike standard entry-level pneumatic demolding devices, Zhiyi's 3-axis and 5-axis servo robots utilize advanced EtherCAT industrial Ethernet communication protocols. This guarantees microsecond-level synchronization between the injection molding machine's core-pulling signals and the robot's high-speed take-out motion, successfully eliminating die-collision risks and reducing mold damage risks to zero.
Tailored robotic setups designed to solve critical operational bottlenecks across diverse manufacturing sectors.
Handles complex, large-format injection molded automotive parts such as bumpers, instrument panels, and door trim. Integrates custom pneumatic grippers, degating nippers, and flame treatment units for flawless quality assurance.
Cleanroom-compliant Class 100,000 ISO servo robots for syringe barrels, petri dishes, and pipette tips. Features non-contaminating lubrication, stainless-steel covers, and high-speed multi-cavity extraction.
Micro-precision part removal for mobile phone housings, optical lenses, and electronic connectors. Employs vacuum suction monitoring and anti-static ESD-shielded EOAT components to prevent electrostatic damage.
High-speed side-entry and top-entry robotic systems optimized for thin-wall food containers, butter tubs, and beverage cups. Completes label placement and product extraction in sub-3-second total cycle times.
Zhiyi’s legacy sector expertise. Fully automated loading, transfer, and unloading of stainless-steel vacuum flasks, plastic lids, and kitchen cookware with integrated laser marking and automatic inspection.
Robust automation solutions for air conditioner shells, washing machine tubs, storage boxes, and trash bins. Supports high-payload heavy-duty handling with dual-arm multi-section telescopic structures.
Application Scenario Expansion: Custom flexible tooling
Industry Chain Integration: Downstream automation sync
Brand Building & Quality: Strict ISO testing standards
Leveraging Zhejiang's world-class precision manufacturing ecosystem to deliver high-performance robotics at unmatched total cost of ownership (TCO).
From structural frame welding, CNC precision machining, to electrical cabinet assembly and software programming, Zhiyi executes key manufacturing steps internally to guarantee quality control.
By combining optimized structural designs with domestic supply chain scaling, our clients achieve up to 30% reduction in capital expenditure compared to European or Japanese equivalents.
Custom arm strokes, extended kick axes, dual-arm configurations, and tailored EOAT plates can be engineered, built, and shipped within dynamic 15-to-25-day production windows.
Every robot undergoes 72 hours of continuous full-load dynamic testing, thermal imaging check, laser tracker calibration, and safety circuit verification prior to export packing.
When sourcing industrial robots for factory automation, procurement managers and automation engineers must evaluate technical alignment beyond simple upfront purchasing costs. Operating under strict E-E-A-T principle standards, Zhiyi recommends analyzing the following structural metrics prior to equipment selection:
Matching robot payload and vertical traverse stroke to your IMM tonnage is critical to prevent machine interference and dynamic overload:
Implementing a Zhiyi industrial servo robot typically yields payback within 8 to 14 months. Savings derive from:
Adhering to international safety standards, backed by localized technical service hubs and worldwide OEM export capabilities.
All exported Zhiyi robotic arms strictly comply with EU Machinery Directive 2006/42/EC, ISO 12100 safety standards, and Low Voltage Directive 2014/35/EU, featuring dual-channel safety circuits and safety fence interlocks.
In response to the "Belt and Road" initiative, Zhiyi has established dedicated branch offices, technical support hubs, and spare parts depots across Southeast Asia, South America, and Eastern Europe for fast localized commissioning.
We provide live factory training, comprehensive video documentation, remote diagnostic software support, and emergency on-site technician dispatch guarantees to keep customer production uninterrupted.
Browse our expanded collection of high-precision servo robotic arms, customized 3-axis/5-axis systems, and silicone processing manipulators.
In-depth technical answers regarding installation, communication protocols, custom tooling, and global support.
ZHIYI Robotics