High-precision 3-axis and 5-axis robotic manipulators engineered for 250T to 2300T injection molding machines.
A strategic framework for procurement directors, operations leads, and automation engineers seeking reliable, high-yield robotic integration.
Modern plastic manufacturing demands rigorous control over Total Cost of Ownership (TCO). Transitioning from manual operator demolding to full 3-axis and 5-axis servo automation reduces labor overhead by up to 30% to 45%, while eliminating part damage caused by thermal deformation during ejection.
Injection molding efficiency is dictated by dry cycle time and mold open time. High-speed Bull Head (Niutou) series manipulators achieve take-out speeds down to 0.8 seconds, preventing mold temperature fluctuations and maximizing daily shot capacity across continuous 24/7 production shifts.
Global enterprises require stringent safety and interoperability standards. Top-tier Chinese automation partners provide certified machinery compliant with CE Directives (2006/42/EC) and ISO9001 quality management, ensuring seamless integration with European, American, and Asian injection molding presses.
Zhejiang province has emerged as the premier manufacturing cluster for industrial automation, high-precision linear guides, and servo motor integration. By tapping into localized industrial supply chains, manufacturers achieve unparalleled cost-efficiencies without compromising component quality.
Key component integration includes premium harmonic reducers, absolute encoder servo drives, and lightweight high-rigidity aluminum alloy beams that minimize mechanical inertia during high-acceleration strokes.
| Robot Architecture | Target IMM Tonnage | Degrees of Freedom | Payload Capacity | Ideal Application Scenario |
|---|---|---|---|---|
| 3-Axis Servo Single-Arm | 100T – 450T | 3 Servo Axes (X, Y, Z) | 3 kg – 8 kg | Simple part extraction, spruing, high-speed food containers. |
| Bull Head (Niutou) 3-Axis | 500T – 2300T | 3 Heavy-Duty Servo Axes | 15 kg – 50 kg | Automotive bumpers, large trash bins, heavy structural plastics. |
| 5-Axis Double-Arm Double-Section (WKFI Series) | 250T – 1200T | 5 Servo Axes (X, Y, Z + Wrist Rotation) | 5 kg – 15 kg | Complex In-Mold Labeling (IML), insert molding, 3D post-processing. |
| Silicone Special 3-Axis Servo | 250T – 400T Liquid Silicone | 3 High-Precision Servo Axes | 3 kg – 6 kg | Medical silicone valves, baby nipples, cleanroom molding. |
A pioneer in intelligent manufacturing, specialized servo manipulators, and automated packaging systems since 2017.
From specialized truss manipulators to multi-axis articulated robots and automated packaging lines.
Established to address the global imperative for Industry 4.0 automation. Early engineering focused on high-precision truss manipulators for thermos cups and lunchbox production lines.
Broadened R&D scope into 3-axis and 5-axis double-arm servo robots, catering to automotive components, household daily appliances, and kitchenware sectors.
Awarded the prestigious "National High-Tech Enterprise" designation, securing 13 core utility patents across control systems, mechanical structural frames, and vision sensors.
Expanded international presence across Southeast Asia and Belt & Road partner nations, establishing overseas technical service hubs and rapid-response spare parts logistics.
Custom End-of-Arm Tooling (EOAT), pneumatic grippers, and vacuum suction fixtures tailored to specific molding challenges.
Heavy-duty Bull Head 3-axis robots easily handle large mold cavities for automotive bumpers, dashboards, and lighting housings. Integrated shear cutters automatically trim sprues within cycle time.
Configured with oil-free pneumatic components and ISO Class 7 cleanroom-compliant linear tracks. Ideal for high-speed extraction of syringe barrels, pipette tips, and petri dishes.
Five-axis dual-arm manipulators synchronize precision label insertion into mold cavities with rapid finished product removal, maximizing packaging line efficiency and visual branding alignment.
Automated take-out, quality inspection via vision systems, and direct packing into box sealing machines for stainless steel thermos insulated liners, lunchboxes, and kitchen plasticware.
Deep learning, vision integration, and customized end-to-end factory automation solutions.
Technical clarity on servo robot selection, localized SLA compliance, and system integration protocols.
Explore our full line of specialized servo control systems for precision manufacturing.
ZHIYI Robotics
