Explore our high-performance 3-axis and 5-axis OEM traverse manipulators designed for high-speed injection molding extraction and automated insert molding.
Analyzing macroeconomic shifts, labor market pressures, and precision requirements shaping OEM automation sourcing worldwide.
In the modern smart manufacturing ecosystem, global plastic injection molding enterprises face an unprecedented intersection of operational challenges: rising labor overheads, intense price competition, micro-tolerance quality demands, and rigid carbon neutrality targets. Consequently, global procurement directors in automotive, medical electronics, rigid packaging, and consumer durables are systematically moving away from pneumatically driven pick-and-place units toward full AC servo-driven OEM Traverse Axis Servo Manipulators.
Traverse axis linear manipulators represent the backbone of modern post-molding automation. By spanning across the top structure of Injection Molding Machines (IMMs)—ranging from compact 100-ton presses to massive 2300-ton structural component machines—these industrial robots deliver rapid take-out times, precise sub-millimeter positioning repeatability (±0.1mm), and seamlessly integrated downstream processing such as ultrasonic welding, hot-stamping, optical inspection, and automated case packing.
Accelerating take-out phases to under 1.2 seconds reduces total mold open time by up to 40%, directly multiplying daily machine yield and overall equipment effectiveness (OEE).
Eliminating manual mold entry prevents catastrophic mold collision risks, minimizes part cosmetic damage from hand drops, and enforces zero-defect scrap metrics.
Multi-axis servo systems consume up to 70% less energy than conventional pneumatic arms, yielding full capital expenditure payback within 8 to 14 months of operational deployment.
Equipped with standardized Euromap 67 / SPI communication interfaces, real-time telemetry feed back into MES networks for predictive maintenance and full lot traceability.
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a leader in the industry with its outstanding technical strength and innovative spirit. Since its establishment in 2017, the company has always been committed to providing customers with high-quality automation equipment and solutions to promote the intelligent transformation of the manufacturing industry.
Spanning state-of-the-art manufacturing facilities, Zhiyi integrates advanced mechanical engineering, proprietary kinematic software algorithms, and rigorous quality management protocols. Our dedicated foreign trade elite team provides a "more professional, faster, more economical, and safer" one-stop comprehensive service to international procurement partners across Europe, North America, Southeast Asia, and the Middle East.
From focused regional innovations to an internationally recognized National High-Tech Enterprise.
Engineering excellence built on rigid mechanical structures, high-torque AC servo drives, and real-time motion control algorithms.
Zhiyi’s OEM Traverse Axis Servo Manipulators (including our flagship 3-Axis single-arm WKG-1000, Bull Head high-payload series, and 5-Axis dual-arm WKFI-950 series) are built on robust architectural pillars optimized for continuous 24/7 industrial duty cycles.
High-tensile aluminum alloy cross beams combined with heavy-duty linear guide rails ensure minimal structural deflection during peak acceleration up to 10m/s², guaranteeing absolute stability at maximum reach.
Equipped with absolute encoder feedback on all active axes (X, Y, Z, C-Rotation, B-Wrist Swivel), eliminating the need for homing routines upon power restoration and preventing positional drift.
Tailored vacuum circuit technology and pneumatic degating end-of-arm tooling (EOAT) engineered specifically for liquid silicone rubber (LSR) and soft-touch elastomer demolding.
| Model Series | Target IMM Clamping Force | Driven Axes | Max Payload Capacity | Traverse Stroke (X) | Vertical Stroke (Y) | Take-out Time |
|---|---|---|---|---|---|---|
| WKG-1000 Series | 250T – 350T | 3-Axis Servo | 5.0 kg | 1400 – 1600 mm | 950 – 1100 mm | ≤ 1.2 sec |
| WKG-1500 Bullhead | 450T – 850T | 3-Axis High-Payload Servo | 12.0 kg | 1800 – 2200 mm | 1300 – 1600 mm | ≤ 1.5 sec |
| WKFI-950 Dual-Arm | 350T – 650T | 5-Axis Servo Dual-Section | 8.0 kg (Combined) | 1500 – 2000 mm | 950 – 1200 mm | ≤ 0.9 sec |
| Heavy Duty 2000T+ Series | 2000T – 2300T | 3/5 Axis Custom Servo | 35.0 kg+ | 2500 – 4000 mm | 2000 – 3000 mm | ≤ 2.8 sec |
Tailored industrial machinery engineered to meet diverse enterprise operational requirements.
The servo manipulator is one of the company's core products. With its high precision, high efficiency, and high stability, it is widely used in the automated production lines of the global manufacturing industry. According to the needs of different industries, the company has developed a variety of servo manipulators to meet diverse customer production needs.
The articulated robot is capable of completing complex operating tasks with its flexibility and multi-degree-of-freedom kinematics. The company has invested extensive resources in the research and development of articulated robots, making it reach industry-leading performance levels in terms of precision, operation speed, and heavy-payload capacity.
Automatic packaging machinery represents a key development domain for the company in recent years. Through advanced automation integration, packaging throughput and sealed quality have been greatly enhanced. Based on individual package parameters, Zhiyi designs customized secondary packaging networks.
Deploying specialized robotics across high-demand industrial production verticals.
Extracting large automotive bumpers, door panels, and instrument clusters using high-payload 3-Axis Bullhead manipulators with integrated clip-insertion and gate-trimming units.
Zhiyi’s founding specialty: high-speed extraction and placement of stainless steel liners and thermal flask plastic closures with 100% inline quality vision verification.
Tailored welding and inlay upgrade packages supported by live operational demonstrations, integrating automatic brass insert placement prior to plastic shot injection.
Oil-free pneumatic/servo options compliant with cleanroom Class 100,000 protocols for medical syringes, fluid connectors, and liquid silicone rubber baby nipples.
Core technological innovation, rigorous quality controls, and unmatched post-sales protection.
Zhejiang Zhiyi holds 11 practical utility patents and key invention patents spanning structural mechanical design, servo control synchronization algorithms, sensor integration, and quick-change EOAT couplers.
Led by senior industrial robotics engineers, our internal team actively collaborates with leading universities and research institutes to drive continuous technology upgrades and industry-university innovation.
Every robot undergoes full load stress testing and multi-axis endurance trials before leaving our facility. Certified ISO9001 and CE compliant, giving overseas buyers complete peace of mind.
Overcoming labor shortages and reducing customer costs by up to 30%. Supported by around-the-clock remote diagnostics, quick spare-parts dispatch, and localized field engineering support.
Supporting international buyers with localized service networks under the "Belt and Road" initiative.
In response to global supply chain diversification and China’s "Belt and Road" initiative, Zhejiang Zhiyi has established a robust international market infrastructure. Our specialized export arm operates dedicated customer service branches across Southeast Asia, Europe, and Latin America.
Whether you require OEM custom color schemes, specialized voltage synchronization (e.g., 200V 3P 50/60Hz, 380V 3P, or 480V US standards), multi-lingual HMI software interfaces (English, Spanish, Russian, Vietnamese, Thai), or regulatory compliance paperwork (CE Machinery Directive 2006/42/EC), Zhiyi guarantees seamless international delivery and rapid installation commissioning.
Expert answers to key engineering, integration, and purchasing queries.
Explore our full line of industrial manipulators designed to optimize factory production yield.
ZHIYI Robotics