Explore our flagship series of high-speed bullhead, silicone-specialized, and heavy-duty 3-axis/5-axis servo robot arms engineered for injection molding machines ranging from 250T to 2300T.
Understanding the critical architectural design, drive dynamics, and control synchronization of industrial manipulators in modern polymer processing environments.
In modern plastics processing, the term "OEM Robots Typing" refers to specialized servo-driven robotic arm systems capable of execute precise, repetitive take-out trajectories ("typing" movements) with millisecond-level cycle accuracy. As global injection molding manufacturers transition from pneumatic pickers to multi-axis AC servo manipulators, the demand for reliable Chinese OEM export partners has escalated exponentially.
Our engineered 3-axis and 5-axis servo robots integrate high-rigidity linear guide rails, planetary gear reducers, and absolute encoder feedback systems. This engineering foundation guarantees dry cycle times as fast as 0.38 seconds and structural positioning repeatabilities within ±0.02mm.
The core architecture leverages open EtherCAT dynamic fieldbus communication protocols, allowing smooth, deterministic integration between the molding machine controller (EUROMAP 67 / EUROMAP 12 interfaces) and downstream post-processing equipment.
By eliminating signal latencies, OEM system integrators can orchestrate complex In-Mold Labeling (IML), unscrewing operations, metal insert placement, and automated visual sorting without risking tool collision or cycle pauses.
Since its founding in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as a premier national high-tech enterprise dedicated to advanced industrial robotics. Built upon the foundation of Industry 4.0, Zhiyi combines intensive R&D with specialized manufacturing to deliver world-class servo manipulators, articulated robots, and intelligent automated packaging solutions.
What began as specialized automation for thermos flask and container production has expanded into an integrated automation ecosystem spanning auto parts, precision electronics, medical disposables, kitchenware, and high-speed daily packaging across domestic and overseas markets.
Extending information gain through real-time trajectory optimization, edge-AI vision integration, and eco-friendly regenerative drive technology.
Future iterations of Zhiyi OEM manipulators incorporate embedded neural network camera modules directly onto the wrist fixture. This enables dynamic part inspection, automatic flash detection, and adaptive position tracking prior to take-out, ensuring zero defect propagation to downstream packaging lines.
Utilizing high-order polynomial jerk limitation algorithms, our 5-axis servo systems suppress arm tip vibration during rapid deceleration phases. This allows ultra-smooth extraction of fragile, thin-walled medical or optical components without structural deflection.
By recapturing kinetic energy during axis deceleration, our servo drive power modules convert braking force back into clean electric power. This green architecture reduces total factory electrical consumption by up to 18-22%, directly lowering carbon footprint metrics.
Tailored OEM automation solutions built for specific manufacturing environments and high-precision quality demands.
Heavy-duty 3-axis and 5-axis double-arm servo robots designed for large tonnage molding machines (1000T to 2300T). Perfect for automotive bumpers, door panels, and instrument dashboards requiring metal insert placing and ultrasonic welding upgrades.
ISO Class 8 cleanroom compliant robots with enclosed cable management, nickel-plated linear rails, and non-outgassing silicone grippers. Specialized for syringe barrels, petri dishes, and blood collection tube automation.
Ultra-fast side-entry and top-entry bullhead robots engineered for thin-wall food containers, beverage caps, and daily chemicals. Side-entry cycle times down to 2.8 seconds total cycle.
Zhiyi's core heritage line. Customized automatic loading, stretching, pick-and-place, and automated packaging systems engineered for stainless steel and silicone dual-injection cookware.
High-repeatability small-to-medium robotic arms designed for laptop housings, smartphone frames, and precision connectors, requiring zero cosmetic surface scratching during removal.
Seamless integration from molding removal to conveyor indexing, box packing, palletizing, and stretch-wrapping, creating an unbroken un-manned smart production cell.
Delivering a comprehensive value proposition backed by certified quality, rapid engineering customization, and proven ROI.
Tailored welding and inlay upgrade packages supported by live factory demonstrations and comprehensive operator training programs.
Industrial robots engineered to solve labor shortages, boost hourly yield, and slash operational expenditures by up to 30% for growing SMEs.
Rigorously tested under international quality assurance standards to guarantee absolute operational safety, reliability, and European market compliance.
Professional foreign trade elite team providing round-the-clock pre-sales engineering consultation and remote technical support worldwide.
A comprehensive engineering benchmark evaluating drive systems, payload ranges, cycle metrics, and total cost of ownership (TCO) payback.
| Robot Series | Axis Configuration | Molding Machine Tonnage | Max Payload | Take-out Cycle | Primary Industrial Application | Estimated ROI Period |
|---|---|---|---|---|---|---|
| WKG-1000 Series | 3-Axis Single Arm Servo | 100T – 450T | 3.0 – 5.0 kg | 0.6 sec | Daily Necessities, 3C Accessories, Containers | 6 – 9 Months |
| WKG-1500 Bullhead | 3-Axis Bullhead Servo | 450T – 900T | 8.0 – 12.0 kg | 0.8 sec | Home Appliances, Automotive Trim, Kitchenware | 7 – 10 Months |
| WKFI-950 Dual Arm | 5-Axis Double Arm Servo | 250T – 650T | 5.0 – 8.0 kg | 0.5 sec | In-Mold Labeling (IML), Precision Electricals | 8 – 11 Months |
| Heavy Tonnage Series | 3-Axis / 5-Axis AC Servo | 2000T – 2300T | 25.0 – 50.0 kg | 1.8 sec | Automotive Bumpers, Pallets, Trash Cans | 9 – 12 Months |
| Silicone Special Series | 3-Axis Servo (Silicone Spec) | 150T – 500T | 3.0 – 6.0 kg | 0.7 sec | LSR Medical Components, Kitchen Utensils | 6 – 10 Months |
Ensuring seamless international deployment across Europe, Southeast Asia, North America, and Latin America with full regulatory alignment.
All Zhiyi export robots strictly comply with EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and EMC Directive 2014/30/EU. Integrated safety circuits feature dual-channel emergency stop controllers and safety door interlocks.
Handheld teach pendants support dynamic language switching (English, Spanish, Russian, Vietnamese, Thai, Portuguese, and German). Integrated IoT modules allow remote firmware updates and real-time cloud diagnostic assistance.
Machinery is packed using vacuum-sealed anti-rust barrier bags enclosed inside heavy-duty, IPPC-certified ISPM 15 fumigation-free wooden crates designed to withstand transatlantic and transpacific ocean transportation.
We collaborate with world-class polymer processors, machine tool builders, and factory automation distributors globally.
Expert answers to critical procurement, integration, and operational engineering inquiries.
Browse additional modular automated solution packages engineered for global factory efficiency and labor optimization.
ZHIYI Robotics
