Engineered for high-speed take-out, insert molding, and multi-axis synchronicity across global factory networks.
In the high-stakes ecosystem of modern plastic injection molding, automotive component casting, and consumer electronics manufacturing, the transition from traditional pneumatic take-out pickers to fully integrated multi-axis AC servo robotic arms represents a foundational leap in operational efficiency. Global procurement executives and smart factory systems integrators demand unprecedented mechanical repeatability, dynamic trajectory planning, and seamless interoperability with primary machinery (such as 250T to 2300T injection molding systems).
As a leading Original Equipment Manufacturer (OEM) and Original Design Manufacturer (ODM), Zhejiang Zhiyi Intelligent Robot Co., Ltd. sits at the apex of this industrial metamorphosis. By controlling core technologies across hardware architecture, closed-loop servo controller software, kinetic braking systems, and modular wrist end-of-arm tooling (EOAT), top-tier suppliers deliver quantifiable performance gains: cycle-time reductions up to 35%, energy consumption cuts exceeding 30%, and positioning precision tuned down to ±0.02mm.
Empowering global factory automation through scale, innovation, and field-proven reliability.
Comprehensive kinematic breakdown evaluating positional stability, payload dynamics, and energy recovery.
Equipped with absolute 17-bit / 21-bit multi-turn encoder feedback loops, modern 3-axis and 5-axis servo manipulators eliminate mechanical homing drifts. Absolute positional repeatability within ±0.02mm guarantees consistent insert placement, ultrasonic welding alignment, and damage-free mold demolding.
Utilizing high-tensile extruded aluminum alloy beams and optimized box-structure "Bullhead" mechanical frames (e.g., WKG-1500 models), structural deflections under maximum payload conditions (15kg–50kg load rating) are virtually suppressed during high-speed acceleration reaching 3g.
Bus-connected AC servo drive electronics capture deceleration braking energy, channeling it back into the power bus bar. Coupled with lightweight dynamic arms, energy consumption drops up to 30% compared to legacy hydraulic or unregulated pneumatic pick-and-place mechanisms.
Pioneering intelligent manufacturing through decades of combined engineering expertise and rigorous quality control.
Founded in 2017 against the backdrop of global Industry 4.0 transformation, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as an authoritative force in smart industrial equipment. Originating with targeted research into specialized truss manipulators for daily goods manufacturing (thermos cups, lunch box production lines), Zhiyi swiftly expanded its R&D matrix into multi-axis articulated robots, 3-axis bullhead injection molding arms, and high-speed automatic packaging cells.
Recognized as a national "National High-Tech Enterprise", Zhiyi holds over 13 core patents and utility inventions covering modular mechanical design, real-time control algorithms, safety interlocking systems, and custom pneumatic/servo EOAT grippers. Operating a modern assembly baseline capable of yielding 2,500 units annually, Zhiyi serves over 25 key global accounts and over 500 completed turnkey projects.
Initiated focus on high-durability truss manipulators, establishing early technical superiority in thermos and food container production lines.
Pioneered multi-axis servo take-out robots for injection molding machines ranging from 250T up to 2300T clamping force.
Awarded National High-Tech Enterprise status, securing 13+ patents across sensor integration, structural dynamics, and motion algorithms.
Expanded deep sales & technical support networks across Southeast Asia, Europe, and America in alignment with international standards.
Unlocking total cost of ownership (TCO) savings without compromising structural durability or accuracy.
Situated in Zhejiang's advanced manufacturing corridor, Zhiyi accesses a dense supply chain of precision CNC machining centers, specialized planetary gear suppliers, surface coating facilities, and harness assembly vendors within a 50km radius. This drastically minimizes procurement lead times for standard and custom parts.
From frame structural welding, stress-relieving heat treatments, and five-axis gantry milling to assembly, harness wiring, and burn-in testing—over 80% of critical production steps are executed in-house under stringent ISO 9001 quality management protocols.
By leveraging standardized modular design practices alongside competitive regional manufacturing costs, Zhiyi enables overseas OEMs, distributors, and factory end-users to lower capital machinery acquisition expenditure by 25–35% compared to Western European alternatives.
Global manufacturing networks require adaptable solutions designed to integrate with diverse injection molding machines (Sumitomo, Engel, Haitian, KraussMaffei, Yizumi) and complex mold geometries. Zhiyi’s OEM/ODM engineering division operates a full-lifecycle customized project delivery framework:
Ensuring operational safety, seamless import logistics, and 24/7 technical assistance across worldwide deployments.
All Zhiyi servo robotic manipulators undergo strict compliance verifications aligning with European Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and Harmonized Safety Standards EN ISO 10218-1/2 for industrial robots.
To support growing export volumes across Southeast Asia, Europe, and South America, Zhiyi maintains localized spare parts depots and field support partnerships, providing on-site commissioning, preventative maintenance, and emergency response.
Integrated cloud-ready controller modules enable secure encrypted remote diagnostics via Ethernet or Wi-Fi. Our technical engineers can troubleshoot I/O faults, update motion profiles, and optimize cycle parameters in real-time worldwide.
Pioneering next-generation intelligence for zero-defect automated manufacturing.
Integrating 2D and 3D machine vision sensors directly onto servo manipulator end-effectors allows dynamic part identification, random-orientation bin picking, and real-time flash/short-shot visual inspection prior to downstream packaging.
Digital twin simulation software mirrors real-time robot arm physical velocity, torque, temperature, and cycle counts. Predictive maintenance alerts notify engineering teams prior to mechanical component wear or lubricant degradation.
Combining heavy-duty 3-axis bullhead primary removal arms with high-flexibility 6-axis articulated co-robots enables complex post-processing operations like in-line trimming, laser marking, and automated carton packing within a unified safety cell.
Proven operational excellence across diverse manufacturing sectors.
Automated removal of large automotive bumpers, door panels, and instrument clusters using heavy-payload (30kg–50kg) 3-axis/5-axis servo robots on 1200T–2300T injection molding machinery.
High-speed multi-cavity syringe, pipette tip, and lens extraction under ISO Class 7/8 cleanroom environments with zero-oil emissions and high-precision servo vacuum grippers.
Sub-second speed placement of decorative metallic or plastic film labels into molds prior to injection, ensuring exact alignment and zero label wrinkling.
Fully automated welding, inlaying, and packaging cells tailored for stainless steel thermos cups, food container boxes, and kitchenware production lines.
Collaborating with top manufacturing enterprises and technology partners.
Explore specialized models tailored for single-arm, dual-arm, silicone molding, and heavy-payload industrial environments.
Expert answers addressing procurement, installation, customization, and technical compatibility.
ZHIYI Robotics