Engineered primarily for standard linear extraction (X, Y, Z motion), 3-axis AC servo systems deliver blistering speed, low energy consumption, and maximum reliability for single-cavity or standard multi-cavity molds. Ideal for daily consumer goods, food packaging, and thermos cup production.
Designed for complex part manipulation, such as In-Mold Labeling (IML), unscrewing molds, insert molding, and sub-gate trimming. Five motion axes allow precise wrist rotation, secondary manipulation outside the mold press, and seamless integration with downstream conveyor networks.
Utilizing high-tensile extruded aluminum alloy beams and dual-linear guide rails, our heavy-duty "Bull Head" robots carry payloads up to 50kg. Engineered specifically for massive automotive bumper molds and 2000T–2300T ultra-large injection presses without vibration feedback.
| Robot Specification / Model Type | 3-Axis Single Arm (WKG Series) | 5-Axis Dual Arm (WKFI Series) | Bull Head Heavy Duty Servo | 3-Axis Silicone Dedicated |
|---|---|---|---|---|
| Target Press Tonnage | 100T – 800T | 250T – 1500T | 1500T – 2300T | 50T – 400T (LSR Presses) |
| Payload Range (including EOAT) | 3kg – 15kg | 5kg – 25kg | 30kg – 50kg | 2kg – 8kg |
| Dry Cycle Take-out Time | 0.8s – 1.2s | 1.2s – 1.8s | 2.2s – 3.5s | 0.6s – 1.0s |
| Repeatability | ±0.02 mm | ±0.03 mm | ±0.05 mm | ±0.01 mm |
| Primary Industrial Sector | Housewares, Lunchboxes, Packaging | Automotive, Smart Electronics | Large Auto Parts, Appliance Shells | Medical Devices, Liquid Silicone Packaging |
Our proprietary control software enables direct teach programming, intuitive hand-held pendant manipulation, and native multi-language support (English, Spanish, Russian, Vietnamese, and Chinese).
Our R&D team comprises senior mechatronic engineers and software architects who continuously innovate, driving cycle-time reduction and structural durability.
Collaborating with elite domestic research institutes ensures our kinetic algorithms and digital twin simulations stay ahead of international competitors.
Every single robot leaves our factory under strict ISO9001 quality management protocols and carries CE certification for safe deployment across international markets.
Equipped with standardized Euromap 67 and Euromap 12 interlock interfaces, allowing effortless plug-and-play wiring with molding machinery from major global brands (Haitian, Engel, Sumitomo, KraussMaffei, Yizumi, etc.).
Built strictly in compliance with EU Directive 2006/42/EC on machinery safety. Features dual-channel safety door interlocks, mechanical emergency stop controls, and soft-limit torque protection to guarantee plant operator safety.
Optional IoT gateway connectivity enables real-time remote monitoring, predictive maintenance alerts, and cloud software upgrades directly from Zhiyi’s central tech support facility.
Our dedicated foreign trade technical support staff provides live remote commissioning, detailed video tutorials, or on-site engineering setup for large-scale factory retrofits worldwide.
Integrating regenerative servo drives that capture braking kinetic energy and feed electricity back into the factory grid, lowering total robotic power draw by up to 18%.
Direct deployment of machine-vision cameras onto the robot wrist arm to execute immediate flash inspection, short-shot detection, and color calibration before parts reach the conveyor.
Empowering plant engineers to run complete 3D digital twin simulations of mold extraction cycles before physical mold installation, eliminating risk of mechanical crashes during setup.
Developing specialized vacuum and electrostatic end-effectors optimized for lightweight bio-plastics, recycled resin substrates, and thin-wall eco-friendly packaging.
A 3-axis servo robot operates on X (traverse), Y (vertical), and Z (kick-out) linear axes, ideal for fast, straightforward take-out operations. A 5-axis servo robot adds rotational axes (A/C wrist rotation or dual-arm configuration), allowing the robot to tilt, rotate, assemble, trim, or place inserts directly inside or outside the mold press.
Large-tonnage presses require heavy-duty "Bull Head" or telescopic dual-section robots with payload capacities of 30kg–50kg and extended kick strokes (typically 1500mm–2500mm). Zhiyi’s WKG-1500 and 2000T series are engineered with reinforced structural alloy beams to eliminate structural vibration during long vertical drops.
Yes. All Zhiyi robots come equipped with standard Euromap 67 or Euromap 12 interlock signal cables, making them compatible with Asian, European, and American injection molding machine brands including Haitian, Yizumi, Engel, KraussMaffei, Sumitomo, and Demag.
We provide comprehensive OEM customization including specialized end-of-arm tooling (EOAT), custom stroke lengths, custom paint branding, multilingual handheld pendant software, and specialized automation downstream integration (conveyors, vision sorting, ultrasonic welding).
ZHIYI Robotics
