Engineered for Injection Molding Machines from 250T to 2300T | ISO9001 & CE Certified
Navigating Industry 4.0 Transformation with High-Payload, Multi-Axis Servo Robotics and Intelligent Automation Solutions
In an era defined by aggressive global reshoring, acute labor shortages, and stringent quality benchmarks, manufacturing facilities worldwide are accelerating their transition toward high-payload mega robotics and integrated servo systems. "Mega Robots"—encompassing high-capacity 3-axis bullhead manipulators, multi-articulated arms, and 5-axis servo robotic cells—form the backbone of modern automated injection molding and heavy material handling environments.
As a premier OEM Mega Robots Factory and Global Exporter, Zhejiang Zhiyi Intelligent Robot Co., Ltd. leads this industrial evolution. By bridging state-of-the-art servo dynamics with edge-AI control networks, high-volume production facilities in automotive, consumer electronics, medical silicone, and precision cookware achieve operational zero-defect targets while significantly compressing payload extraction cycle times.
Empowering International Enterprises Through Precision Engineering, Continuous Innovation, and Certified Manufacturing Quality
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as a authoritative leader since its founding in 2017. Recognized as a national "National High-Tech Enterprise," Zhiyi seamlessly integrates technological innovation, mechanical design, software architecture, and international logistics execution.
From our modern engineering complex in Zhejiang, China, we operate state-of-the-art assembly bays capable of manufacturing up to 2,500 robotic units annually, fulfilling stringent OEM/ODM specifications for clients across Asia, Europe, and the Americas.
Established with a primary core focus on heavy-duty truss manipulators and custom production line automation.
Achieved major automation penetration in thermos cups, lunch boxes, and kitchenware sectors, setting operational benchmarks.
Expanded line to 3-axis bullhead and 5-axis servo dual-arm units, securing 11 core practical patents and inventions.
Over 500 project deployments globally, expanding service centers along the "Belt & Road" initiative into Southeast Asia and worldwide.
Precision Engineering Designed for High-Payload Extraction, Sub-Millimeter Repeatability, and Continuous Industrial Duty
Engineered specifically for heavy tonnage injection molding machines ranging from 1500T to 2300T. Built upon a high-rigidity structural beam architecture that minimizes dynamic vibration during rapid linear movement.
Designed for complex dual-part extraction, multi-cavity demolding, and simultaneous runner separation in 250T-1000T machinery. Features single/double section telescopic arms for low overhead factory clearance.
Specialized solutions for Liquid Silicone Rubber (LSR) molding and 6-axis articulated tasks demanding maximum spatial dexterity, cleanroom compliance, and complex trajectory execution.
Transforming Raw Servo Mechanics into Self-Optimizing, Data-Driven Automation Workcells
Integrated deep learning algorithms actively analyze vibrational harmonics during high-acceleration movements. The controller dynamically adjusts motor torque curves in real-time, reducing mechanical vibration by up to 85% and extending gear-train operational life.
High-speed 2D/3D camera vision modules mounted directly on the robotic wrist or stationary frame perform inline quality control during part extraction, instantly flagging short-shots, flash, or dimensional distortion before downstream packaging.
Native support for Industry 4.0 standards like Euromap 63/73, SPI, and OPC-UA allows seamless communication with master MES systems, delivering remote diagnostics, predictive maintenance alerts, and energy consumption metrics.
Customized Robotic Workcells Designed to Solve Operational Bottlenecks Across Global Industrial Hubs
Deploying heavy-load 3-axis bullhead robots for 1200T-2300T injection presses molding automotive bumpers, door panels, dashboards, and engine bay enclosures. Integrated with secondary trimming and degating stations.
High-speed 5-axis dual-arm robots optimized for thin-wall molding, smartphone frames, television bezels, and electrical connectors requiring ultra-fast extraction (<3.5s cycle time) with non-marking suction grippers.
Cleanroom-certified 3-axis and 5-axis silicone robots for medical syringes, IV components, baby nipples, and silicone gaskets. Features non-contaminating pneumatic valves and food-grade stainless surfaces.
Our foundational specialty: turnkey production lines incorporating automated inlaying, robotic laser welding, automatic stacking, and packaging machinery for daily necessities and stainless container plants.
Dedicated regional support centers in Vietnam, Thailand, Indonesia, and Malaysia offering on-site installation, localized technical training, spare parts warehousing, and 24/7 engineering consultation.
Pioneering Eco-Friendly, Carbon-Neutral, and Fully Autonomous Robotic Manufacturing Cells
Future iterations of Zhiyi mega robots feature kinetic energy recovery systems (KERS) integrated directly into the servo drive bus. Braking deceleration energy is captured and fed back into the plant grid, reducing overall robotic energy consumption by up to 30%.
Fusing industrial mega robot power with cobot-level safety sensor skins. Optical radar and force-torque monitoring allow operators to perform maintenance or insert loading within active zones without total line shutdowns.
Real-time Digital Twin synchronization enables factory managers to run predictive simulation models, test cycle optimizations virtually, and allow AI controllers to self-correct kinematic wear over extended production runs.
Standardized magnetic and rapid pneumatic coupler interfaces allowing effortless product line changeovers in less than 3 minutes, ideal for high-mix low-volume (HMLV) smart manufacturing contract plants.
End-to-End One-Stop Comprehensive Engineering Service: "More Professional, Faster, More Economical, and Safer"
Tailored robotic automation upgrades supported by live remote factory demonstrations, turnkey cell engineering, and comprehensive staff training programs.
Utilize heavy industrial manipulators to neutralize rising labor overhead, achieve payback within 12 months, and lower net per-unit production costs by up to 30%.
All robot systems undergo rigorous 72-hour continuous burn-in load testing and conform to ISO9001 quality management and European CE safety standards (ISO 10218).
Dedicated foreign trade elites and technical support personnel deliver round-the-clock pre-sales layout consultation and rapid after-sales engineering assistance worldwide.
Collaborating with Leading Manufacturers Worldwide to Advance Intelligent Automation
Expert Technical Insights for Factory Operations Managers, OEM System Integrators, and Global Buyers
A: 3-Axis Bullhead robots (such as the WKG-1500 series) utilize a high-rigidity transverse beam structure engineered specifically for large injection molding machines (1000T to 2300T). They excel at straight extraction of high-payload parts (up to 50kg) with minimal beam vibration. In contrast, 5-Axis Servo dual-arm robots feature independently articulated wrist modules and sub-arms, enabling complex rotational manipulators, in-mold label insertion (IML), dual-cavity part sorting, and dynamic part orientation during extraction.
A: Zhiyi mega robots are engineered with universal mounting adapter plates and conform to global interface standards, including Euromap 12, Euromap 67, and SPI standards. Our engineering team provides custom electrical wiring harnesses, software communication bridges, and tailored End-of-Arm Tooling (EOAT) designs to integrate flawlessly with injection presses from ENGEL, KraussMaffei, Haitian, Yizumi, Sumitomo, and Fanuc.
A: Most overseas factories report full capital expenditure ROI within 8 to 14 months. By reducing manual labor dependence, stabilizing molding cycle times (preventing mold overheating), and maintaining a part extraction yield rate above 99.8%, total operational costs decrease by up to 30%. Furthermore, our AC servo drive systems use up to 40% less electrical energy compared to traditional hydraulic or purely pneumatic extraction mechanisms.
A: All Zhiyi equipment is produced under strict ISO9001 Quality Management System protocols and carries complete European CE certification compliance (Machinery Directive 2006/42/EC and EN ISO 10218-1:2011 for Industrial Robots). Integrated safety features include dual-channel emergency stop circuits, software axis soft-limits, mechanical hard-stops, anti-collision sensor feedback, and optical safety light curtains.
A: We provide 24/7 technical assistance via dedicated international engineering teams, remote cloud diagnostics via IIoT gateways, and comprehensive video installation manuals. For large turnkey deployment projects, factory technicians are dispatched on-site for setup, commissioning, and staff training. Overseas spare parts centers guarantee rapid shipment of critical components within 48 hours.
High Load Capacity, Precision Control, and Custom Automated Packaging Workcells
ZHIYI Robotics
