Explore our core robotic manipulators designed for 250T to 2300T injection molding systems, delivering surgical accuracy and high cycle speeds.
Pioneer of Smart Industrial Automation & Precision Engineering
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a recognized global leader through outstanding technical strength, rigorous quality engineering, and continuous innovative spirit. Established in 2017, the company has consistently focused on manufacturing cutting-edge OEM/ODM servo manipulators, multi-axis articulated robots, and automated packaging systems engineered to propel smart factories into the Industry 4.0 era.
From custom thermos cup production lines and precision consumer packaging to heavy-duty automotive mold extraction (up to 2300T capacity), Zhiyi provides comprehensive end-to-end automation architectures tailored to demanding international standards.
Analyzing procurement requirements, labor dynamic shifts, and ROI optimization across global injection molding facilities.
Manufacturers in North America, Europe, and Asia-Pacific face severe industrial skilled labor shortages. Implementing Zhiyi 3-axis and 5-axis servo robots reduces operator reliance, cutting shop-floor direct labor expenses by up to 30% while operating 24/7 uninterrupted.
By synchronizing mold clamping signals directly with high-speed AC servo drives, our bullhead and dual-arm robots reduce part extraction time to under 1.2 seconds, resulting in direct overall cycle time reductions of 15% to 25% across long-run production lots.
Automated insertion of metal inlays, in-mold labeling (IML), and automated degating prevent human error and surface contamination. Integrated optical sensors verify component presence prior to mold closure, safeguarding expensive tooling from catastrophic damage.
Uncompromising mechanical rigidity meets advanced motion control algorithms for every modern industrial application.
Available in single-stage, telescopic, 3-axis, and 5-axis configurations. Engineered with lightweight, high-tensile extruded aluminum beams and dual linear guide rails. Exceptional positioning accuracy (±0.02mm) ensures smooth part take-out, stacked palletizing, and swift downstream transfer.
Designed for complex 6-DOF trajectories, high payload capacities, and spatial flexibility. Ideal for dynamic industrial tasks including automated welding, deburring, complex insert loading, and heavy component manipulation where linear motion pathways are insufficient.
Integrated end-of-line solution automating sorting, box packing, wrap sealing, and palletizing. Directly interfaces with injection molding take-out robots to form a completely unmanned production cell, maximizing factory floor throughput.
| Robot Series / Specification | Applicable IMM Tonnage | Drive Axis & Type | Payload Capacity | Dry Cycle Time | Primary Industrial Application |
|---|---|---|---|---|---|
| Three-Axis Bullhead Servo | 250T - 400T | 3-Axis Full AC Servo | 5 - 10 kg | 0.9 sec | High-speed thin-wall packaging, daily necessities |
| WKG-1000 Five-Axis Dual Arm | 450T - 1000T | 5-Axis Servo (Dual Section) | 12 - 25 kg | 1.4 sec | Automotive interior trim, multi-cavity houseware |
| Large-Scale Servo Manipulator | 2000T - 2300T | 3-Axis / 5-Axis Heavy Servo | 30 - 60 kg | 2.2 sec | Automotive bumpers, appliance outer casings |
| 3-Axis Silicone Servo Robot | 250T - 400T | 3-Axis High-Precision Servo | 3 - 8 kg | 1.0 sec | Medical grade LSR components, baby care products |
Engineered to resolve sector-specific manufacturing bottlenecks across high-precision global industries.
Massive 2000T-2300T injection molding lines demand uncompromising payload stability and ultra-reliable extraction. Zhiyi heavy-duty 3-axis and 5-axis servo robots seamlessly handle large automotive door panels, dashboards, and exterior bumpers. By incorporating custom pneumatic vacuum grippers and integrated trimming shears, post-molding processing is completed within the robot arm stroke, eliminating manual secondary labor.
Strict cleanroom standards require zero oil-drip contamination and non-marking component removal. Our 3-Axis Silicone Servo Controlled Robotic Arms feature enclosed cable tracks, food/medical-grade stainless fasteners, and anti-static End-of-Arm Tooling (EOAT) engineered specifically for medical syringes, fluid connectors, and optical lenses.
Beginning with specialized automation for thermos cups and food storage boxes, Zhiyi pioneered custom matrix handling and automatic inline lid fitting. Today, our high-speed bullhead manipulators achieve synchronous take-out and automatic packaging conveyancing for high-volume retail goods at industry-leading operational uptime rates exceeding 99.4%.
For electrical components requiring brass pins or steel bushings inside plastic housings, Zhiyi 5-axis dual-arm robots perform double-duty: Arm A feeds raw metal inserts into the mold cavity with high accuracy, while Arm B extracts finished molded components, cutting total cycle time in half compared to two separate single-arm units.
Continuous investment in intellectual property fuels our breakthrough hardware and software capabilities.
Zhejiang Zhiyi holds 13 key utility model patents and core practical inventions spanning structural vibration dampening, low-inertia arm design, adaptive motion control, and intelligent multi-axis synchronization software.
Our research unit comprises senior mechatronic engineers, motion control experts, and industrial software developers committed to pushing precision limits through real-time feedback loops and thermal expansion compensation.
We actively collaborate with leading domestic and international university laboratories, conducting joint research on deep learning artificial vision, intelligent fixtures, and energy recovery servo drives.
A journey of sustained technological excellence from regional specialist to global high-tech enterprise.
Founded in 2017 amid the rapid global emergence of Industry 4.0, Zhiyi was established to bridge the gap between traditional manual injection molding processing and fully automated smart factory architectures.
Initial R&D prioritized robust truss manipulators for thermos cup and food container manufacturing, establishing immediate market recognition for high reliability and speed.
Product lines rapidly expanded into articulated robots and automatic packaging systems, broadening downstream application fields to automotive parts, medical devices, and precision hardware.
Awarded official "National High-Tech Enterprise" status, cementing Zhiyi's standing as an authoritative pioneer in intelligent manufacturing and export-grade robotic systems.
Pioneering AI integration, cloud diagnostics, and green manufacturing technologies for sustainable industrial growth.
Zhiyi is actively embedding neural-network-driven vision modules directly onto robot wrist controllers. By processing visual data on the edge, future robot generations can automatically adjust pick-and-place trajectories in real time to accommodate misaligned parts, warped plastic sprues, or shifting conveyor speeds without stopping the master machine.
In response to global carbon reduction mandates, our next-generation servo drives feature kinetic energy recovery braking. Energy generated during axis deceleration is converted into electric power and fed back into the factory grid, reducing per-cycle energy consumption by up to 22% on large-tonnage machine cells.
With integrated IoT gateways, plant directors can monitor motor torque curves, bearing temperatures, and cycle counts remotely via encrypted cloud dashboards. Predictive maintenance algorithms alert engineers before mechanical wear causes unplanned line shutdowns.
Standardizing mechanical and pneumatic interfaces across our entire robot matrix allows factory operators to swap specialized tooling (vacuum, magnetic, mechanical clamp, or ultrasonic cutter) in under 3 minutes, enabling agile short-run batch production flexibility.
Supporting international B2B clients across Southeast Asia, Europe, the Americas, and the Belt & Road region with specialized technical services.
Responding to China's "Belt and Road" initiative and global industrial relocation demands, Zhiyi has extended its export networks deep into Southeast Asia, the Middle East, Eastern Europe, and South America. Overseas service centers offer localized spare parts stocking, rapid emergency dispatch, and multilingual technical support.
Our professional foreign trade elite team provides a complete one-stop comprehensive service experience: from initial mold drawing evaluation and CAD simulations to export packaging, customs compliance, and remote or on-site commissioning.
Unmatched expertise, rigorous quality control, and client-centric customized automation engineering.
We offer tailored welding and inlay upgrade packages supported by live operational demonstrations and technician training programs within our state-of-the-art manufacturing factory environment.
Utilizing high-speed industrial servo robots allows small-to-medium enterprises (SMEs) to overcome labor shortages, stabilize production yields, and reduce total manufacturing costs by up to 30%.
All Zhiyi products are ISO9001 quality management standard certified and meet stringent European CE Safety Directives. Every unit undergoes rigorous 72-hour continuous burn-in load testing prior to factory dispatch.
Our dedicated engineering specialists provide around-the-clock pre-sales technical consultation, mold-interfacing design, and lifetime post-sale assistance to guarantee uninterrupted production lines globally.
Discover our extended catalog of single-arm, double-arm, dual-section servo manipulators for complete factory modernization.
Expert insights addressing key procurement, engineering, and compatibility inquiries for industrial buyers.
ZHIYI Robotics
