Explore our high-performance single-arm, double-arm, three-axis, and five-axis AC servo robotic manipulators tailored for plastics injection molding machines ranging from 250T to 2300T clamping forces.
In the contemporary smart manufacturing ecosystem driven by Industry 4.0 standards, global manufacturing enterprises face compounding pressures: escalating labor costs, demand for sub-millimeter positional accuracy, and ultra-short operational cycle times. As a premier ODM Single Arm Robot Factory & Exporter, Zhejiang Zhiyi Intelligent Robot Co., Ltd. stands at the apex of automated material handling and injection molding extraction technologies.
Single arm robotic manipulators—specifically 3-axis and 5-axis servo-driven architectures—represent the cornerstone of modern plastic processing, insert molding, and high-speed packaging. Engineered with high-rigidity structural steel and extruded aluminum profiles, our single arm solutions minimize structural vibration while maximizing take-out dynamic acceleration.
Utilizing absolute value AC servo motors across X, Y, and Z axes, our single arm robots achieve kinematic repeatability within ±0.02mm. High-precision linear guide rails guarantee flawless motion trajectories during micro-second part removal.
Engineered for ultra-fast dry cycle times down to 0.45 seconds. The dual-section telescopic arm reduction system lowers overall machine height clearance while preserving maximum vertical stroke capabilities.
Integrated dynamic regenerative braking modules capture kinetic power during deceleration loops, feeding excess electrical power back into the system control grid to achieve up to 22% energy efficiency improvements.
| Model Series | Applicable IMM (Tonnage) | Payload Capacity (kg) | Traverse / Vertical Stroke (mm) | Repeatability (mm) | Drive System |
|---|---|---|---|---|---|
| WKG-1000 Series | 250T - 350T | 5.0 kg | 1200 / 1000 mm | ±0.02 mm | 3-Axis Absolute AC Servo |
| WKG-1500 Bullhead | 450T - 800T | 12.0 kg | 1500 / 1400 mm | ±0.03 mm | 3-Axis Heavy Duty Servo |
| WKFI-950 Dual-Section | 150T - 300T | 3.5 kg | 1100 / 950 mm | ±0.015 mm | 5-Axis Servo Double Arm |
| Heavy Tonnage Series | 2000T - 2300T | 35.0 kg | 2500 / 2200 mm | ±0.05 mm | High-Torque Multi-Axis Servo |
The international manufacturing market demands compliant, reliable, and quickly deployable robotics. As an established global ODM supplier, Zhiyi actively expands its commercial network in response to the global shift toward automated factory floors across North America, Europe, Southeast Asia, and the Middle East.
With a vast customer base spanning household goods, automotive components, and food packaging industries within domestic manufacturing hubs, Zhiyi has established a brand reputation grounded in robust engineering and rapid technical support.
In active response to global trade initiatives, Zhiyi has established local branch offices and technical service hubs across Southeast Asian countries and international industrial zones, delivering fast-response local commissioning and maintenance.
All single arm and double arm robot series adhere strictly to ISO9001 quality management benchmarks and hold European CE safety certification, fulfilling stringent international machinery directives.
The trajectory of Zhejiang Zhiyi Intelligent Robot Co., Ltd. demonstrates a persistent focus on mechanical innovation, sensor integration, and industrial software advancement since its inception in 2017.
Rooted in deep founder insights into Industry 4.0 transformational dynamics, Zhiyi was established to resolve systemic efficiency bottlenecks in traditional plastic molding production lines through high-precision motion control.
Focusing initially on linear truss manipulators, the engineering team quickly achieved breakthroughs in automated production applications for stainless steel thermos cups, insulated lunch boxes, and container lines.
Expanding beyond linear servo manipulators into multi-axis articulated robots and automatic packaging machinery. Product lines grew to serve automotive components, kitchenware, precision optics, and daily chemical goods.
Awarded the official honorary title of "National High-tech Enterprise", backed by 13 utility patents and software copyrights across key robotic control domains.
Our single arm robotic systems feature versatile end-of-arm tooling (EOAT), modular pneumatic vacuum circuits, and custom mechanical grippers configured for diverse manufacturing applications.
High-speed pick-and-place extraction combined with downstream automatic rim trimming, quality inspection sensors, and synchronized conveyor stacking for seamless container assembly.
Precise metal bushing and threaded insert placement prior to plastic injection, coupled with part extraction within tight mold open windows, preventing thermal damage and cycle latency.
Specialized non-marking vacuum suction tooling and flexible silicone jaw grippers engineered to handle delicate hot parts straight out of liquid silicone rubber (LSR) mold cavities.
Partnering with Zhiyi grants direct access to full-stack engineering expertise, from custom mechanical CAD design to on-site controller PLC integration, ensuring rapid factory turnkeys.
Tailored welding and metal insert placement upgrade packages backed by live remote software demonstrations, mold interface validation, and dedicated operator training programs within a modern factory testing setup.
Deploying industrial manipulators directly resolves skilled labor shortages and stabilizes production yield rates, helping small-to-medium enterprises (SMEs) and Tier-1 vendors lower overhead operational costs by up to 30%.
Every robot undergoes strict 72-hour full-load burn-in tests and mechanical laser alignment checks. Full compliance with ISO9001 management norms and CE safety certifications guarantees operating peace of mind.
Our multilingual technical response group delivers around-the-clock pre-sales consulting, mold interface signal matching (EUROMAP 12/67), and rapid global after-sales dispatch support.
Zhiyi continuously channels revenue into fundamental research and developmental upgrades. By incorporating deep learning algorithms, AI visual alignment software, and modular servo drive hardware, our next-generation single arm manipulators achieve unprecedented adaptation flexibility.
Integrating 2D/3D camera vision directly into robot control cabinets, enabling real-time part orientation recognition, defective mold part identification, and autonomous path planning without manual teach-pendant adjustment.
Standardized MQTT and OPC-UA protocol communications allow seamless connection to factory MES and ERP platforms, transmitting real-time operational telemetry, temperature metrics, and predictive maintenance alerts.
Advancing ultra-lightweight carbon fiber arm sections and dynamic eco-mode idle power suppression, reducing factory carbon footprints and supporting overall environmental sustainability targets.
We collaborate with premier component vendors and industrial partners globally to ensure top-tier reliability across every servo motor, linear guide, valve bank, and controller board.
Address your primary technical concerns regarding single arm robotic installation, IMM compatibility, custom ODM workflows, and international shipping.
Browse our complete product line below. Click through to detailed product pages for direct CAD drawing downloads, operational manuals, and engineering quote requests.
ZHIYI Robotics