Engineered for Continuous Heavy-Duty Industrial Performance, Extreme Precision, and Rapid Cycle Times
Transforming Modern Manufacturing with Heavy-Duty Continuous-Operation Servo Robotics
In the contemporary landscape of global Industry 4.0 manufacturing, the colloquially termed term "Robot Fight Robot" represents the ultimate engineering standard for industrial continuous endurance, operational resilience, and non-stop multi-robot synchronized automation. Factories no longer deploy standalone mechanical manipulators; instead, modern smart factories rely on complex, interconnected robotic ecosystems where heavy-duty servo manipulators operate in high-density cells, executing continuous, high-stress pick-and-place, insert molding, in-mold labeling (IML), ultrasonic welding, and high-speed packaging tasks 24/7 without structural fatigue or thermal degradation.
As a leading Original Design Manufacturer (ODM) and factory automation authority, Zhejiang Zhiyi Intelligent Robot Co., Ltd. custom-engineers high-rigidity 3-axis and 5-axis servo-driven robotic arms capable of enduring rigorous "robot fight robot" operational stress, delivering sub-millimeter positional repeatability, rapid take-out cycle times (<0.8s), and seamless inter-machine communication protocols.
The global manufacturing ecosystem faces escalating structural challenges: chronic skilled labor shortages, rising energy costs, and stringent demand for ultra-precise component quality across automotive, medical device, thermal container, and consumer electronic sectors. Traditional pneumatic take-out devices fail to satisfy the strict throughput requirements of modern high-tonnage injection molding machines (ranging from 250T up to 2300T). Advanced factories require full AC servo-driven systems equipped with dynamic torque feedback, intelligent vibration suppression algorithms, and modular end-of-arm tooling (EOAT) to guarantee continuous operational uptime.
Zhiyi Intelligent Robot addresses these global imperatives by delivering custom ODM and OEM industrial robotic solutions. Our architectures leverage absolute encoder AC servo motors across all primary kinematic axes (traverse, crosswise, and vertical elevation), ensuring absolute zero-point retention even during power disruptions and eliminating time-consuming re-calibration sequences.
Recognized National High-Tech Enterprise & Innovation Benchmark in Industrial Automation
Founded in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as a premier innovator in the field of industrial robotics and smart factory automation. Honored with the prestigious "National High-Tech Enterprise" designation, the company maintains an unyielding commitment to technological research, mechanical design integrity, and precision software engineering.
Our expansive manufacturing and R&D facilities are equipped with state-of-the-art diagnostic platforms, CNC machining centers, and laser alignment systems to ensure every servo manipulator and automated packaging machine leaving our facility exceeds international quality standards. By integrating deep learning controller algorithms, high-rigidity structural aluminum/steel composite beams, and specialized pneumatic circuit designs, Zhiyi provides global clients with automation equipment engineered for unmatched reliability and operational safety.
Zhejiang Zhiyi Intelligent Robot Co., Ltd. was established against the backdrop of Industry 4.0, focusing on high-rigidity truss manipulators for daily necessities and thermal bottle manufacturing.
Pioneered high-speed 3-axis servo robots for injection molding machines, expanding market presence into precision optics, kitchenware, and electronic packaging industries.
Introduced the WKFI series 5-axis dual-arm double-section robotic solutions alongside specialized automatic inline welding and insert-molding cells.
Achieved National High-Tech Enterprise recognition, expanding international supply networks across Southeast Asia, Europe, and America with localized service hubs.
Engineered for Specific Industrial Applications, Injection Tonnage Ranges & Customized End-Effectors
Specifically engineered for large-scale injection molding machines (up to 2300T) and heavy structural parts. Features low-overhang bullhead structural frames, high-load linear guide rails, and dynamic vibration damping for rapid take-out cycles without structural deflection.
Delivers full 5-axis synchronized AC servo control across double main arms. Ideal for complex dual-component injection molds, three-plate molds, and automated insert placement where simultaneously managing sprues and finished parts is required.
Specially engineered for Liquid Silicone Rubber (LSR) and flexible elastomeric molding lines. Incorporates high-precision micro-vacuum sensors and delicate tactile gripping mechanisms to handle non-rigid components without distortion.
| Model Series | Kinematic Type | IMM Tonnage Range | Payload Capacity | Take-out Cycle Time | Positional Repeatability |
|---|---|---|---|---|---|
| WKG-1000 | 3-Axis Single Arm / Single Section | 100T – 250T | 3.0 kg | 0.8 sec | ±0.02 mm |
| WKG-1500 | 3-Axis Bullhead / Dual Section | 250T – 650T | 7.0 kg | 1.1 sec | ±0.03 mm |
| WKFI-950 | 5-Axis Servo Double Arm | 400T – 1200T | 12.0 kg | 1.4 sec | ±0.02 mm |
| LSR-Servo Custom | 3-Axis / 5-Axis Silicone Hybrid | 150T – 500T | 5.0 kg | 0.9 sec | ±0.01 mm |
State-of-the-Art Factory Infrastructure Delivering High-Volume Precision Automation Equipment
Beyond individual robotic manipulators, Zhejiang Zhiyi excels in supplying complete end-to-end manufacturing workcells. Our engineering team designs and manufactures customized welding stations, secondary automatic trimming fixtures, and metal insert inlay systems tailored to exact customer operational parameters.
By incorporating real-time sensor loops and high-definition optical machine vision systems, our integrated cells achieve automated quality control, verifying component alignment prior to mold insertion and guaranteeing zero-defect output for critical industrial buyers.
Seamless Regional Integration Supported by International Certifications and Dedicated Field Engineering
All Zhiyi robotic arms and automated packaging equipment are built under stringent ISO9001 quality management protocols and carry full CE certification, complying with European Machinery Directive 2006/42/EC and EN ISO 10218-1 safety standards for industrial robots.
Our controllers support standardized Euromap 67 and Euromap 73 interfaces (as well as SPI electrical connections), ensuring plug-and-play compatibility with global injection molding machine brands including Engel, KraussMaffei, Haitian, Yizumi, Sumitomo, and Fanuc.
In response to the Belt and Road Initiative, Zhiyi has established strategic overseas service centers and localized engineering representation across key manufacturing hubs in Southeast Asia, providing 24/7 technical support, rapid spare part dispatch, and site commissioning.
Leading the Smart Manufacturing Shift Through Neural Vision Processing, Edge IoT Diagnostics & Green Energy recuperation
The roadmap for Zhiyi Intelligent Robot focuses on deep technological convergence between physical robot hardware and artificial intelligence algorithms. By implementing dynamic load adaptive control, edge computing nodes, and predictive maintenance telemetry, our next-generation ODM platforms reduce plant energy consumption by up to 25% while maintaining continuous peak cycle velocities.
Integrates real-time convolutional neural networks (CNN) directly on the robot controller to perform inline surface defect detection, flash removal verification, and color sorting during the brief take-out window.
Continuous vibration FFT analysis and servo thermal telemetry monitor linear guide and gearbox wear in real-time, notifying plant managers of maintenance requirements before unexpected downtime occurs.
Recovers dynamic kinetic braking energy during rapid axis deceleration, storing power in specialized capacitor banks to reduce overall electrical power consumption across multi-robot production lines.
In-Depth Answers for Factory Engineers, Procurement Directors & Automation Integrators
For standard 3-axis and 5-axis servo robot configurations, production standard lead time is 15 to 20 business days. For highly customized ODM projects involving tailored End-of-Arm Tooling (EOAT), multi-station insert loading, or inline ultrasonic welding integrations, our engineering team typically completes design, manufacturing, and full system testing within 30 to 45 business days.
Zhiyi robots are engineered with high-rigidity structural aluminum profiles, double-row linear guideways, and premium dynamic AC servo drives. The mechanical structures undergo Finite Element Analysis (FEA) to eliminate resonance under extreme acceleration (up to 10m/s²). Reinforced forced-air cooling on servo drives and absolute encoder feedback ensure stable continuous operation without thermal tripping or drift.
Yes. While our systems natively support EUROMAP 67 and EUROMAP 73 standard quick-connect plugs, we also offer custom interface adapter boxes and hardwired relay interface kits for older IMMs. Our field installation team provides wiring diagrams and safety interlock modules (such as mold safety interlocks, ejector forward/backward signals) to ensure safe operational handshakes.
Zhiyi provides a standard 12-month full machine warranty, along with lifetime technical support. We maintain localized field support technicians and spare part inventories across key Southeast Asian and global hubs. Additionally, our intelligent controllers feature remote diagnostic capabilities via secure IoT gateways, allowing our engineering experts to troubleshoot parameter settings remotely.
Yes. Our proprietary handheld teaching pendant features an intuitive graphical user interface (GUI) with pre-configured sub-routines for common tasks (e.g., standard drop, stack, insert placement, sprue separation). Operators can program new motion profiles using visual drag-and-drop sequence blocks or simple point-to-point teaching modes within minutes.
Our standard robot series supports payload capacities ranging from 3.0 kg (for smaller 100T-250T IMMs) up to 50.0 kg for heavy-duty bullhead 3-axis and 5-axis systems operating on 2000T to 2300T molding presses. Custom end-of-arm tooling can be lightweighted using carbon fiber components to maximize effective payload capability.
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