High-speed, high-precision manipulators engineered for 250T-2300T injection molding machines and industrial automation.
Pioneering Custom ODM Industrial Automation & High-Precision Robotic Kinematics
In the context of Industry 4.0, global manufacturing facilities face unprecedented pressure regarding labor dynamics, operational safety, cycle-time consistency, and yield management. As an industry-accredited ODM Robot Arm Machine Supplier & Factory, Zhejiang Zhiyi Intelligent Robot Co., Ltd. (established in 2017) delivers turnkey robotic automation platforms designed to transform traditional shop floors into highly efficient, intelligent manufacturing hubs.
Recognized as a National High-Tech Enterprise, Zhiyi integrates advanced mechanical engineering, multi-axis servo controllers, real-time bus systems, and customized End-of-Arm Tooling (EOAT). Our proprietary robot systems—ranging from 3-axis high-speed traverse manipulators to 5-axis dual-arm double-section robots and 6-axis articulated arms—are deployed worldwide in plastics, auto parts, kitchenware, thermos flask fabrication, precision electronics, and medical consumables.
From dedicated hardware manufacturing to comprehensive, AI-enhanced industrial robotic engineering.
Established with a focused mission: solving specialized labor bottlenecks in metalware, thermos cups, and container fabrication through heavy-duty industrial truss manipulators.
Expanded into multi-axis high-speed AC servo arms and double-section telescopic structures tailored for space-constrained plastic injection molding environments.
Integrated 6-DOF articulated robots, visual tracking systems, automated palletizers, and custom inline insert welding modules into our production scope.
Awarded official "National High-Tech Enterprise" accreditation, holding 13+ operational utility patents, ISO9001 quality compliance, and global CE certifications.
Tailor-made mechanical designs, kinematic configurations, and payload specifications for global enterprise clients.
Engineered with rigid high-tensile extruded aluminum alloy structural beams, AC absolute servo drives, and planetary precision reducers. Available in single/double section and dual-arm configurations for fast take-out times under 0.6 seconds.
High-dexterity robotic arms suited for multi-angle assembly, precise sealing, deburring, spray coating, and complex part insertion. Designed to operate seamlessly alongside CNC machinery and conveyancing lines.
Turnkey packaging cells integrating vision inspection, high-speed sorting, automatic box stacking, and customized IML (In-Mold Labeling) or brass insert placement systems for plastic processing facilities.
Standard engineering benchmarks for Zhiyi ODM Robotic Arm Systems
| Robot Class / Model | Target IMM Tonnage | Axes Configuration | Dry Cycle Time | Payload Capacity | Repeatability |
|---|---|---|---|---|---|
| WKG-1000 Series | 250T - 350T IMM | 3-Axis / 5-Axis Servo | 0.85 sec | 5 kg - 10 kg | ±0.02 mm |
| Bull Head Heavy-Duty | 400T - 800T IMM | 3-Axis Dual Beam | 1.20 sec | 15 kg - 30 kg | ±0.05 mm |
| Ultra Large Scale Arm | 2000T - 2300T IMM | 5-Axis Double Section | 2.10 sec | 50 kg - 80 kg | ±0.10 mm |
| 6-DOF Articulated Cell | CNC & Workcells | 6-Axis Articulated | Flexible Kinematics | 6 kg - 20 kg | ±0.03 mm |
Vertical Integration from In-House CNC Machining to Motion Control System Assembly
By leveraging Zhejiang’s world-class industrial supply chain ecosystem, Zhejiang Zhiyi Intelligent Robot Co., Ltd. delivers premium mechanical performance at optimal Total Cost of Ownership (TCO). Our integrated manufacturing infrastructure encompasses precision CNC machining of structural beams, surface treatment, controller box wiring, and dynamic load testing.
Engineered for seamless integration with diverse global manufacturing sectors.
High-speed side-entry or top-entry part removal, runner separation, degating, inline weighing, and secondary conveyor transfer for machines ranging from 100T to 2300T.
Handling large bumpers, door panels, and dashboard modules with heavy-payload 5-axis robots, featuring embedded metal insert loading and flame surface treatment.
Multi-station automated welding, metal spinning feed, assembly, heat testing, and high-density automatic boxing tailored for hardware and household item production.
Integrating artificial intelligence, cloud diagnostics, and machine vision into next-generation industrial robotics.
Future Zhiyi robot controllers incorporate neural network processing units at the edge to continuously monitor drive currents, thermal profiles, and vibration frequencies. By analyzing kinematic signatures in real time, the system predicts motor or bearing wear weeks before physical failure occurs, virtually eliminating unpredicted downtime.
Advancing beyond fixed physical positioning jigs, our upcoming 3D spatial vision integration allows 6-DOF articulated arms and servo manipulators to accurately identify, orient, and pick randomly oriented raw materials or molded components directly from bins, lowering tooling setups for short-run manufacturing.
Sustainability is central to our R&D roadmap. Modern multi-axis servo drives utilize common DC bus architectures with regenerative braking modules, capturing kinetic deceleration energy from high-speed vertical axes and feeding it back into the plant grid—reducing total electrical consumption by up to 18%.
Full compliance with Euromap 63/67/77, SPI, OPC UA, and MQTT communication standards ensure Zhiyi robots connect seamlessly to modern MES (Manufacturing Execution Systems) and ERP infrastructure, enabling remote telemetric monitoring, OEE calculation, and cloud parameter synchronization.
Ensuring seamless international deployment with standard-compliant safety architecture and worldwide service coverage.
Every robot arm machine shipped from our factory satisfies ISO 9001 quality management benchmarks and European CE safety directives (EN ISO 10218-1, EN 60204-1). Fitted with dual-channel safety circuits, emergency stop buttons, and safety fence interlocking ports.
From 3D CAD simulation, mold design alignment, and custom EOAT fabrication to factory acceptance testing (FAT), we provide clear milestone tracking to guarantee hassle-free installation at your facility.
Aligning with global trade routes, Zhiyi has established dedicated local service hubs across Southeast Asia and overseas regions. We offer 24/7 remote diagnostic support, rapid spare parts dispatch, and field training modules.
Direct technical answers for procurement directors, automation engineers, and factory operations managers.
OEM (Original Equipment Manufacturing) involves building robotic arms strictly to customer-provided CAD models and blueprints. ODM (Original Design Manufacturing) means Zhiyi handles the end-to-end design process: analyzing your production line, machine tonnage, spatial restrictions, and cycle requirements, then designing, prototyping, and manufacturing a custom robotic solution from the ground up.
Key selection parameters include: 1) IMM clamping force (e.g., 250T vs 2000T), 2) Mold opening stroke and distance between tie bars, 3) Total weight of part plus runner (payload capacity requirement), and 4) Desired cycle time. Our technical sales engineers conduct a full 3D interference study before recommending 3-axis or 5-axis servo configurations.
Yes. Zhiyi robotic arms come pre-configured with standardized physical interfaces including EUROMAP 67, EUROMAP 12, and SPI protocols. Plug-and-play wiring harnesses allow immediate synchronization with injection molding machinery controls from major global brand vendors.
Our standard 5-axis servo robots handle payloads ranging from 5 kg to 50 kg depending on beam configuration. Dry take-out times can be as fast as 0.6 to 0.9 seconds, with total mold open time minimized to maximize your overall daily production yield.
We provide a comprehensive 12-month baseline warranty covering core mechanical components, servo drives, and controllers. Technical support includes 24/7 video diagnostics, lifetime software updates, downloadable CAD models, and on-site engineering dispatch through our regional partner network.
Absolutely. We specialize in custom End-of-Arm Tooling (EOAT) equipped with pneumatic loaders, vacuum suction circuits, visual positioning sensors, and high-precision insertion heads capable of placing metal pins, threaded brass inserts, or decorative labels directly into the open mold cavity.
Collaborating with global supply chain leaders and accredited automation integration pioneers.
Direct factory supply of high-precision manipulators, 3-axis bull head units, and dual-arm section systems.
ZHIYI Robotics