Nagoya, the industrial heartbeat of Japan’s Aichi Prefecture and the greater Chubu region, stands as a worldwide powerhouse for automotive assembly, aerospace engineering, precision machinery, and advanced polymer processing. As home to automotive titans like Toyota Motor Corporation and an extensive matrix of Tier-1 and Tier-2 suppliers, Nagoya factories demand uncompromising precision, near-zero defect rates, and maximum operational throughput.
In recent years, the regional manufacturing sector has faced unprecedented structural shifts. The acceleration of Electric Vehicle (EV) lightweighting requires complex, multi-material injection molding, insert molding, and larger structural plastic parts. Simultaneously, demographic shifts in Japan have created acute labor shortages, making automated robotic intervention essential for maintaining factory output.
To remain competitive globally, Nagoya-based plastic injection molders are upgrading legacy production lines with high-speed 3-axis and 5-axis servo-driven robotic arms. Key local requirements include:
Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as an innovative industry leader since its inception in 2017. Dedicated to pushing the boundaries of factory automation, Zhiyi provides high-performance servo manipulators, articulated robots, and automated downstream packaging systems designed for global enterprise requirements.
Against the backdrop of Industry 4.0, our mission is to elevate production efficiency, lower operational overhead, and guarantee zero-defect product quality for molders worldwide. Through rigorous internal R&D, structural design innovation, and state-of-the-art control systems, we deliver intelligent robotics tailored for automotive parts, household electronics, daily consumer goods, and high-precision industrial components.
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Zhejiang Zhiyi was founded based on deep technical insight into industrial automation and the global shift toward Industry 4.0. The founding team set out to revolutionize plastic take-out robotics by creating high-speed, durable servo manipulators.
Focusing initially on specialized truss manipulators, Zhiyi rapidly gained market traction in complex production segments such as thermal insulated containers, lunch boxes, and thin-wall packaging, demonstrating superior reliability over conventional pneumatic arms.
Expanding from single-axis and 3-axis manipulators into 5-axis full-servo double-arm robots and multi-joint articulated robots, Zhiyi broadened its application reach into auto parts, kitchenware, medical consumables, and electronics manufacturing.
Awarded the prestigious "National High-Tech Enterprise" designation, Zhiyi holds over 13 patents spanning control algorithms, lightweight mechanical arm structures, and high-speed EOAT (End-of-Arm Tooling) interface designs.
Driven by top-tier absolute encoder servo motors, our 3-axis and 5-axis manipulators deliver ultra-precise positioning within ±0.02mm. Featuring double-arm double-section structures, they are engineered for high-speed part retrieval, runner separation, and complex post-molding placement.
For complex post-processing operations, including ultrasonic welding, gate trimming, deflashing, and vision inspection, our multi-joint articulated robots offer ultimate flexibility across 6 degrees of freedom, integrating directly with injection molding cells.
Streamline your end-of-line processes. Zhiyi provides end-to-end solutions that transition parts seamlessly from injection take-out directly into automated stacking, wrapping, boxing, and palletizing, reducing labor requirements by up to 80%.
| Series Model | Axis Configuration | Applicable IMM Tonnage | Dry Cycle Time | Payload Capacity | Key Application Focus |
|---|---|---|---|---|---|
| WKG-1000 Series | 3-Axis Single Arm / 5-Axis Dual Section | 250T - 450T | 0.8 sec | 5 - 8 kg | Precision Consumer Products & Small Auto Components |
| WKG-1500 Bullhead | 3-Axis / 5-Axis Bullhead Servo | 450T - 850T | 1.2 sec | 10 - 15 kg | Automotive Interior Trims, Electronic Enclosures |
| WKFI-950 Heavy Duty | 5-Axis Full Servo Double Arm | 850T - 1300T | 1.5 sec | 15 - 25 kg | Deep Cavity Parts, Large Appliances, Auto Lighting |
| ZHIYI 2000T+ Series | 5-Axis Heavy Duty Servo Manipulator | 2000T - 3200T | 2.2 sec | 30 - 50 kg | Automotive Bumpers, Dashboards, Exterior Panels |
For Nagoya's premier automotive supply chains, component integrity is non-negotiable. Scratches, scuffs, or micro-warping during part retrieval can ruin high-gloss finishes or compromise structural fit. Zhiyi's 5-axis double-arm servo robots feature active vibration control algorithms and customized vacuum EOAT, executing part extraction with zero surface contact damage on critical components like instrument panels, door trim, and light housings.
High-volume consumer appliances, thermos flasks, and electronic housings require precise metal insert placement and decorative label positioning within tight mold clearances. Our fast-entry servo robots integrate vision alignment sensors to achieve insert placement accuracies within ±0.01mm, dramatically reducing scrap rates in demanding production runs.
By leveraging China's robust industrial ecosystem and Zhiyi's high-scale manufacturing capabilities, Nagoya plant managers can acquire premium 5-axis servo robotics at a fraction of local Japanese machinery costs, shortening CAPEX payback periods to under 12 months.
Situated in Zhejiang's advanced industrial corridor, Zhiyi maintains streamlined component inventory and standardized assembly lines. We offer accelerated dispatch to the Port of Nagoya, ensuring minimal downtime for line upgrades or plant expansions.
Every Zhiyi robotic manipulator undergoes 72 hours of continuous full-load burn-in testing, strict laser interferometer precision alignment, and comprehensive ISO9001 quality audits prior to export packaging.
Navigating cross-border machinery procurement requires guaranteed adherence to Japanese industrial standards. Zhiyi provides complete localized compliance support to ensure seamless integration into Japanese shop floors.
Zhiyi robotic arms are engineered with standard Euromap 12 and Euromap 67 signal interfaces, making them fully compatible with all major Japanese injection molding machine brands. Hardware signal cables plug directly into the IMM controller cabinet, while software handshakes manage safety doors, mold position signals, and ejector interlocks seamlessly.
Standard model configurations (3-axis and 5-axis servo robots) are typically manufactured, tested, and dispatched within 10 to 15 business days. Maritime transit from Ningbo/Shanghai ports to the Port of Nagoya takes approximately 3 to 5 days, enabling exceptionally fast fulfillment for urgent plant retrofits.
Yes. We provide comprehensive EOAT engineering services, including custom pneumatic grippers, vacuum suction arrays, mechanical clamping mechanisms, and integrated sensors tailored to your specific mold layout and part geometry. 3D models of your molded parts allow us to pre-build and test EOAT assemblies prior to shipment.
Zhiyi delivers 24/7 technical support via video diagnostics, remote PLC connectivity, and detailed English/Japanese operation manuals. Replacement components and spare parts are stocked for rapid global air-freight dispatch, ensuring uninterrupted uptime for your operational lines.
Connect with Zhiyi’s application engineers today for tailored automation assessments, CAD integration models, and direct factory pricing quotes.
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ZHIYI Robotics