Direct OEM/ODM Solutions Engineered for Machine Tonnage Ranging from 250T to 2300T
In the modern era of high-speed plastic injection molding, reliance on manual part removal introduces unacceptable variance, safety risks, and operational bottlenecks. As a global Wholesale Molding Machine Robot Supplier & Exporter, Zhejiang Zhiyi Intelligent Robot Co., Ltd. delivers high-precision servo automation systems engineered to maximize factory throughput while minimizing unit production costs.
Integrating industrial Cartesian robotics—ranging from lightweight 3-axis single-arm take-out units to complex 5-axis dual-arm servo systems—allows plastics processors to achieve consistent dry cycle times under 0.4 seconds. By maintaining precise synchronization with machine platens via standard Euromap 67 / SPI interfaces, our automated solutions mitigate part distortion, protect expensive mold cavities from premature damage, and guarantee continuous 24/7 manufacturing uptime.
Matching Cartesian configuration, axis degree-of-freedom, and clamping tonnage requirements
| Robot Series | Kinematic Configuration | Compatible IMM Tonnage | Max Payload (kg) | Dry Cycle Time (s) | Primary Industrial Use Case |
|---|---|---|---|---|---|
| WKG-1000 Series | 3-Axis Single Arm / Single Section | 100T - 350T | 3 - 5 kg | 0.48 s | Standard part removal, sprue picking, commodity housewares |
| WKG-1500 Bullhead | 3-Axis Bullhead Servo Beam | 350T - 800T | 8 - 12 kg | 0.65 s | Automotive interior trim, deep-cavity containers, appliance panels |
| WKFI-950 Series | 5-Axis Double Arm / Dual Section | 500T - 1500T | 10 - 25 kg | 0.82 s | In-Mold Labeling (IML), insert molding, complex orientation post-processing |
| Heavy Tonnage Heavyweight | 3-Axis / 5-Axis Heavy-Duty Servo | 2000T - 2300T | 30 - 60 kg | 1.40 s | Large automotive bumpers, trash bins, industrial pallets, battery cases |
| Silicone Speciality | 3-Axis Servo Liquid Silicone (LSR) | 50T - 300T | 2 - 5 kg | 0.40 s | Medical components, infant care nipples, high-precision electronic seals |
Founded in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as a premier high-tech enterprise specializing in the R&D, manufacturing, and global export of intelligent industrial automation equipment. Driven by continuous technological breakthrough under Industry 4.0 paradigms, Zhiyi provides global plastics manufacturers with high-precision Cartesian servo manipulators, articulated robots, and fully integrated automated packaging cells.
Operating from a state-of-the-art production base in Zhejiang, China, the company integrates strict ISO9001 quality management systems across every assembly stage. Our international business division ensures turnkey export delivery, comprehensive field engineering support, and localized operational safety compliance.
Established in 2017 with a focused mission to automate thermos flask and food container manufacturing using high-speed truss manipulators.
Expanded technological scope into multi-axis articulated robots, automatic packaging equipment, and precision injection molding automation.
Recognized officially as a "National High-Tech Enterprise" after securing numerous patent certifications for servo control algorithms.
Actively expanded international trade channels across Southeast Asia, Europe, and America under China's Belt and Road initiative.
Unlocking Unmatched Production Speed, Component Reliability, and Direct Factory Cost Savings
We integrate world-class hardware into every robot build: Yaskawa/Panasonic AC servo motors, Shimpo planetary reducers, THK linear guide rails, and SMC pneumatic components, guaranteeing 50,000+ hours of maintenance-free operation.
From structural beam machining, laser cutting, and stress-relieving heat treatment to cabinet wiring and software flashing, our end-to-end internal manufacturing cuts lead times by 40% compared to Western OEMs.
By leveraging Zhejiang's robust industrial ecosystem, our factory-direct wholesale pricing provides enterprise-grade robotic performance at a fraction of traditional capital expenditure, delivering ROI in under 8 months.
Custom EOAT (End-of-Arm Tooling) and Software Recipes for Demanding Molding Environment
Handling large, heavy-weight components such as door panels, dashboards, and bumpers using multi-axis Bullhead robots equipped with non-marking silicon vacuum pads and degating attachments.
Fully enclosed linear drive axes, stainless steel hardware, and non-contaminating lubrication systems tailored for sterile medical syringes, petri dishes, and diagnostic cartridges.
Sub-second take-out robots integrated with static charge label inserters, high-speed vision inspection, and auto-stacking units for food containers and beverage caps.
Exporting industrial machinery requires total alignment with destination regulatory codes. Zhiyi Molding Machine Robots strictly adhere to CE Mark certification standards, EU Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, and ANSI/RIA R15.06 safety specs. Dual-channel safety circuits, interlocking light curtains, and emergency stop modules guarantee maximum operator protection.
To support global exporters and international production plants, we offer comprehensive localized assistance:
Key Trends Shaping Next-Generation Cartesian Robotics
Integration of high-speed camera sensors directly onto the robot end-effector to inspect parts for short shots, flash, or color defects during transfer.
Real-time data streaming of motor thermal load, cycle count, vibration analytics, and predictive maintenance alerts to centralized cloud dashboards.
Advanced force-torque sensors and radar zone monitoring allowing safe human-robot interaction within shared cell workspaces without hard fencing.
Automated tool changers enabling robots to switch EOAT tooling within 15 seconds for rapid mold changeovers in short-run production lines.
Collaborating with Global Leaders to Ensure Engineering Excellence
Explore Standard, Bullhead, and Silicone Multi-Axis Manipulators
Direct Wholesale Inquiries & Exporter Support Available Worldwide
Expert Guidance on Selection, Installation, and Global Wholesale Logistics
The decision depends on part geometry and post-extraction operations. A 3-Axis Cartesian Robot is ideal for standard top-entry part extraction, sprue dropping, and linear placement onto a conveyor belt. If your process requires complex part rotation (e.g., flipping components for secondary operations), side-entry extraction under low overhead clearance, or precise angle placement for In-Mold Labeling (IML) and metallic inserts, a 5-Axis Servo Robot with AC servo wrist rotation (C-axis and A-axis) is essential.
Yes. All Zhiyi industrial robots are compliant with international standardization protocols including Euromap 67 (E67) and Euromap 12 (E12), as well as SPI standard interfaces. This ensures seamless plug-and-play communication between the robot safety circuit and injection molding machines manufactured by Haitian, Engel, Arburg, KraussMaffei, Sumitomo, Yizumi, and Chen Hsong.
Standard production models (such as WKG-1000 and WKG-1500) maintain a factory dispatch window of 10 to 15 days. Customized OEM/ODM units equipped with customized EOAT end-effectors require approximately 20 to 25 business days. Equipment is securely packed in export-grade, IPPC-certified seaworthy wooden crates to prevent moisture and vibration damage during ocean transit to Europe, North America, Middle East, and Southeast Asia.
Every robot exported by Zhejiang Zhiyi is backed by a comprehensive 12-month full machine warranty extending to 24 months for core AC servo motors and mechanical drive components. Technical assistance includes 24/7 remote video diagnostics, detailed multi-lingual software documentation, PLC electrical schematics, and on-site engineering commissioning upon request.
Absoltely. Our specialized engineering division utilizes 3D CAD modeling to design tailor-made EOAT modules featuring vacuum suction cups, pneumatic nippers, mechanical clamps, sensors for part detection, and magnetic grippers. We supply complete turnkey end-effectors fully pre-wired and tested prior to shipping.
ZHIYI Robotics