Explore our primary tier of CE-certified, high-speed servo manipulators designed for 250T to 2300T injection molding machines.
In modern industrial manufacturing, profitability relies heavily on optimizing dry cycle times, reducing material waste, and eliminating human error in component extraction. Injection molding automation has transitioned from a operational luxury to a fundamental strategic requirement. High-precision 3-axis and 5-axis servo robots serve as the backbone of modern smart factories, delivering repeatable positional accuracy within ±0.1mm while seamlessly interfacing with Injection Molding Machines (IMM) spanning clamping forces from 250 Ton up to 2300 Ton.
As global buyers evaluate wholesale injection robot suppliers and exporters, technical evaluation criteria now prioritize dynamic payload stabilization, energy efficiency, flexible End-of-Arm Tooling (EOAT) integration, and Industry 4.0 communication protocols such as Euromap 67 and Euromap 73. Zhejiang Zhiyi Intelligent Robot Co., Ltd. stands at the intersection of engineering excellence and industrial scalability, producing advanced servo manipulators, articulated robots, and automated packaging systems tailored for global distribution.
Established in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has evolved into an accredited National High-tech Enterprise driving intelligent transformation across global industrial sectors.
Rooted in relentless technical iteration and market insight, Zhiyi Robotics has expanded its footprint from specialized truss manipulators to multi-axis AC servo robots, articulated robotic arms, and fully integrated automated packaging lines. Designed under stringent ISO9001 quality management guidelines and certified to international CE standards, our robotic architectures deliver bulletproof operational reliability across high-intensity manufacturing cycles.
Established amidst the rise of Industry 4.0 to solve labor deficits in plastic processing via precision structural automation and intelligent truss systems.
Focused research yielded high-speed manipulators tailored for insulated thermos cups and container manufacturing, establishing early market leadership.
Expanded core R&D into 3-axis and 5-axis AC servo systems, branching out into automotive parts, electronics, kitchenware, and medical devices.
Accredited with national honors and securing 13 practical utility patents, recognizing innovation across mechanical design, sensor arrays, and motion controllers.
How Zhiyi Robotics leverages industrial clustering, localized manufacturing integration, and scale to serve global importers and plant operators.
Located in Zhejiang's advanced industrial core, Zhiyi enjoys direct access to precision linear guides, high-rigidity aluminum extrusions, and premium servo drives, reducing component lead times to under 72 hours.
Optimized internal manufacturing workflows, in-house CNC machining, and high annual output (2,500+ units) allow us to deliver premium robotic automation at a 25-30% capital expense reduction compared to European equivalents.
We provide fully engineered, tailored welding, insertion, and in-mold labeling (IML) upgrade packages, validated through live factory simulations prior to container shipment.
Selecting the optimal mechanical structure based on mold complexity, cycle requirements, and post-processing integration.
Zhiyi Robotics manufactures two core structural frameworks designed to maximize rigidity, minimize overhead space usage, and guarantee fast take-out cycles:
| Technical Specifications | 3-Axis Servo Robot Series (e.g., WKG-1000 / WKG-1500) | 5-Axis Servo Robot Series (e.g., WKFI-950 / Dual-Arm) |
|---|---|---|
| Kinematic Configuration | 3-Axis AC Servo Motor Drive (X, Y, Z Axis) | 5-Axis Full Servo Drive (X, Y, Z + AC Servo Wrist Rotation C/A) |
| Structural Variant | Bullhead / Cantilever Gantry Frame / Single Section | Dual-Arm Dual-Section / Telescopic Vertical Arm |
| IMM Tonnage Compatibility | 250T – 1500T Injection Machines | 800T – 2300T High-Capacity Injection Presses |
| Payload Capacity | 5 kg – 20 kg (including EOAT) | 10 kg – 35 kg heavy-duty industrial payload |
| Primary Application | Rapid extraction, stacking, basic runner separation | Complex insert molding (IML), multi-cavity extraction, 3D trajectory trimming |
| Positioning Accuracy | ±0.1 mm | ±0.05 mm high-precision alignment |
Customized automation solutions operating in over 500 manufacturing plants across international markets.
Utilizing heavy-load 3-axis and 5-axis servo robots (applicable for 2000T-2300T IMMs), Zhiyi enables rapid extraction of large-scale automotive components, reducing cycle deformation through vacuum-assisted, contour-matched EOAT.
Cleanroom-certified 3-axis silicone servo controlled robotic arms eliminate oil mist contamination, handling multi-cavity syringe barrels, petri dishes, and medical connectors with zero particulate shedding.
High-speed dual-arm robots pick molded inner liners and place stainless steel inserts synchronously, streamlining the production of insulated containers, food lunch boxes, and domestic items.
Ultra-fast dual-section robotic arms achieve take-out times under 0.8 seconds for thin-wall food tubs and beverage caps, directly feeding automated vision inspection and boxing stations.
Pioneering the next wave of industrial intelligence through AI-driven visual guidance, predictive maintenance, and IoT integration.
Zhiyi Robotics is heavily investing in the integration of deep learning neural networks and machine vision sensors directly into robotic motion controllers. This technical evolutionary curve includes:
Seamless international integration supported by localized service hubs, robust compliance, and 24/7 technical hotline access.
Every robot exported by Zhiyi undergoes rigorous safety testing, compliance verification with European Machinery Directive 2006/42/EC, and full ISO9001 quality audit tracking.
In active response to global trade expansion, Zhiyi has established localized service branches in Southeast Asia and regional partner nodes to deliver rapid spare parts dispatch and on-site engineering support.
Equipped with secure IoT remote modules, our senior engineering team can perform real-time diagnostic checks, firmware updates, and motion program optimization anywhere across the globe.
Technical and commercial clarity for procurement teams evaluating injection robot suppliers.
Selection depends on component post-processing needs and mold geometry. A 3-axis servo robot (X/Y/Z) is ideal for standard part removal, simple stacking, and sprues separation. A 5-axis robot adds wrist rotation (A/C servo axes), allowing complex maneuvering, insertion of metal parts (inlay molding), in-mold labeling (IML), or precise positioning on angled conveyor belts.
Yes. All Zhiyi robots conform to international communication protocols including Euromap 67 (SPI) and Euromap 12 interfaces. They can be seamlessly integrated with international IMM brands such as Engel, Sumitomo, KraussMaffei, Arburg, Haitian, Yizumi, and Husky.
Our standard product portfolio supports payloads from 3kg up to 35kg (including the weight of the End-of-Arm Tooling). For ultra-large tonnages (2000T - 2300T IMMs), custom reinforced heavy-duty models like the WKG-1500 and specialized double-arm variants are engineered to handle heavy automotive door panels or multi-cavity industrial crates.
Thanks to our localized Zhejiang supply chain and integrated factory model (2,500 units annual capacity), standard 3-axis and 5-axis servo robots are manufactured within 15 to 25 business days. Customized EOAT, specialized insert welding, or tailored IML cells typically require 30 to 45 days including factory validation testing.
Zhiyi provides a comprehensive 12-month standard warranty on all mechanical and electronic components. International clients receive 24/7 direct remote video support, detailed maintenance documentation, PLC backup files, and fast-track express air shipment for warranty replacement parts.
Select from our specialized single-arm, dual-arm, silicone-compatible, and large-tonnage servo automation solutions.
Trusted by leading injection molders, automotive supply chains, and consumer goods conglomerates worldwide.
ZHIYI Robotics