Explore our flagship 3-axis and 5-axis servo robots engineered for high-speed take-out, insert molding, and optical video inspection integration.
Whitepaper Executive Summary: Mitigating Labor Bottlenecks, Optimizing TCO, and Elevating Quality via Machine Vision and High-Precision Servo Manipulators
Modern manufacturing demands zero-defect quality control. Integrating Video Robots—equipped with high-speed industrial optical cameras, AI image processing, and real-time visual inspection—allows automated identification of flash, short shots, and dimension deviations instantly upon part extraction from injection molds.
Utilizing high-torque AC servo motors across all 5 axes ensures ultra-smooth trajectories, precise insertion tolerances (±0.02mm), and rapid take-out cycle times under 0.8 seconds. This multi-axis agility allows complex compound movements needed for intricate side-pulls and specialized End-of-Arm Tooling (EOAT).
Engineered with high-tensile extruded aluminum profiles and heavy-duty linear guide rails, our bullhead and truss robotic arms handle payloads up to 50kg while minimizing vibration and mechanical wear, dramatically extending operational lifespan in demanding 24/7 industrial environments.
By synchronizing high-speed servo manipulators with automated optical video checking systems, global factories reduce scrap rates by up to 45%, lower cycle times by 30%, and achieve full ROI within 8 to 14 months of deployment. OEM customization ensures seamless mechanical and software integration with existing molding machine brands including Engel, Haitian, KraussMaffei, Sumitomo, and Yizumi.
Delivering World-Class Factory Automation, Servo Manipulators, and Articulated Robotics Since 2017
Established in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has rapidly emerged as a recognized leader in precision factory automation equipment. Recognized as a prestigious "National High-tech Enterprise", Zhiyi operates a state-of-the-art R&D and assembly facility, empowering global clients with innovative automated manufacturing systems.
From initial breakthroughs in automated handling for vacuum flask and food container production to high-payload automotive component extraction, our technological horizon has expanded into 5-axis articulated robots, customized video-guided quality inspection setups, and intelligent packaging lines.
Unrivaled OEM/ODM Flexibility, Rapid Prototyping, and Cost-Effective Scalability for Global Importers & System Integrators
Situated within China's premier industrial machinery hub in Zhejiang, our factory leverages a localized component ecosystem—from precision planetary gear reducers to specialized pneumatic grippers—ensuring rapid material sourcing and minimized lead times.
We provide full customization of stroke length (traverse stroke up to 3000mm), payload capacity (3kg to 50kg), dual-arm configurations, and customized PLC software algorithms tailored to your exact factory floor spatial parameters and IMM specifications.
By combining rigorous engineering protocols with lean manufacturing principles, Zhejiang Zhiyi offers enterprise-grade robotic systems at a fraction of European or Japanese capital costs, without sacrificing positioning accuracy, safety standards, or system longevity.
Comprehensive Warranty, ISO9001/CE Certification, and Remote Video Diagnostic Network
Every robotic system leaving our facility undergoes rigorous Quality Control (QC) inspection adhering to ISO 9001 quality management guidelines. Systems shipped to North America, Europe, and Southeast Asia come equipped with CE compliant safety circuits, dual-channel emergency stop integration, and protective fencing interlocks.
To minimize production downtime, Zhiyi provides an intelligent remote telemetry and video debugging system. Overseas system integrators and production managers can connect directly with our engineering team via high-definition video assistance and IoT telemetry support.
Specialized Robotic Automation Tailored Across Diverse Global Manufacturing Verticals
High-speed part extraction, sub-gate cutting, and automated palletizing. Designed for multi-cavity automotive components, medical disposables, and electronic enclosures requiring ultra-fast cycle times and zero cosmetic scuffing.
Automated insertion, welding assistance, line transfer, and automatic stretch packaging. Customized grippers handle stainless steel liners, plastic lids, and food-grade containers with high precision and speed.
Heavy-duty bullhead 3-axis and 5-axis robotic arms built to handle large automotive bumpers, dashboards, and heavy metal insert molding with payload capacities extending up to 50kg.
A Growth Journey Focused on Technological Innovation and Industry-Wide Recognition
Trusted by Over 500 Enterprise Manufacturing Projects and Global Automation Integrators
Expert Insights into OEM Robot Sourcing, Video Robot Integration, and Technical Specifications
An OEM Video Robot integrates automated high-speed servo extraction arms with inline machine vision inspection cameras. As the robotic arm extracts the molded component, high-definition optical sensors instantly verify dimensional accuracy, presence of inserts, color uniformity, and defect detection (such as short shots or flash). This prevents defective parts from moving downstream, significantly reducing scrap rates and labor monitoring costs.
A 3-axis servo robot is ideal for straightforward take-out, stacking, and simple drop applications on injection molding machines ranging from 100T to 2300T. A 5-axis servo robot provides dual-arm versatility and rotation on additional axes, making it essential for complex tasks like insert molding, in-mold labeling (IML), side-action extraction, or multi-cavity precision part manipulation.
Our standard product lines cover molding machines from 250T up to 2300T. We provide tailored solutions ranging from compact 3-axis single-arm manipulators for 250T-350T IMMs to heavy-duty bullhead 5-axis servo robots capable of 50kg payload extraction for 2000T-2300T large-scale automotive molders.
Yes. All Zhiyi robotic systems are built with standard EUROMAP 67 or EUROMAP 12 electrical interfaces, ensuring seamless plug-and-play communication with major global molding machine brands such as KraussMaffei, Engel, Sumitomo, Arburg, Nissei, Haitian, and Yizumi.
We provide full English technical documentation including user manuals, electrical schematics, PLC ladder logic diagrams, and maintenance guides. All equipment is securely vacuum-sealed and packed into export-standard reinforced wooden crates compliant with ISPM 15 fumigation regulations.
Browse our extended portfolio of wholesale high-precision servo robots, bullhead manipulators, and customized silicon injection arms.
ZHIYI Robotics