Engineered for extreme cycle-time optimization, insertion accuracy, and seamless integration with 250T to 2300T Injection Molding Machines (IMMs).
In the epoch of Industry 4.0, the industrial landscape demands unprecedented precision, speed, and reliability. Zhejiang Zhiyi Intelligent Robot Co., Ltd. stands at the forefront of this industrial shift as a premier national high-tech enterprise specializing in the design, engineering, and manufacturing of high-performance industrial mechanical arms, servo manipulators, articulated robots, and automated packaging systems.
Established in 2017, Zhiyi has rapidly evolved from a specialized R&D pioneer in truss manipulators for insulated thermos cups and food containers into a global powerhouse supplying versatile multi-axis robotic solutions across automotive components, medical disposables, kitchenware, and high-tonnage injection molding operations.
Our commitment to rigorous engineering standards, continuous technology upgrading, and customer-centric integration has earned us widespread recognition as a trusted OEM & ODM partner for enterprise manufacturers worldwide.
Analyzing economic shifts, structural labor transformations, and tech convergence driving global adoption of automated mechanical manipulators.
Global manufacturing hubs face unprecedented structural labor shortages and rising wage pressure. OEM mechanical arms provide continuous 24/7 operational capability, eliminating human fatigue and reducing workplace safety risks in thermal and hazardous environments.
In high-tonnage injection molding (ranging from 250T up to 2300T), take-out cycle timing is paramount. Precision 3-axis and 5-axis servo manipulators reduce part removal time to under 1.5 seconds, directly increasing output yield by up to 30%.
Through rigid structural frames, backlash-free planetary gearboxes, and closed-loop servo control, mechanical arms ensure repeatable pick-and-place accuracy within ±0.02mm, protecting sensitive molds and preventing cosmetic surface micro-scratches.
Deep engineering insights into Zhiyi's proprietary kinematic structures, servo control integration, and custom end-of-arm tooling (EOAT).
Featuring AC absolute servo motors across all axes (X, Y, Z), our 3-axis single-arm and 5-axis double-arm robots deliver smooth motion profile acceleration, high rigidity, low noise vibration, and multi-point stop accuracy tailored for high-speed part extraction.
Designed with multi-degree-of-freedom flexibilities, Zhiyi articulated robotic arms excel in complex spatial trajectories, intricate welding sequences, automated assembly, deburring, and specialized material transfer tasks across diverse factory floors.
Seamlessly downstream from part extraction, our modular automated packaging machines handle automated sorting, stacking, thermal shrink film wrapping, and carton loading to form complete end-to-end uncrewed production lines.
| Architecture Model | Suitable IMM Tonnage | Payload Capacity | Dry Cycle Time | Drive System | Core Application Focus |
|---|---|---|---|---|---|
| 3-Axis Single Arm (WKG-1000) | 250T - 450T | 5.0 - 8.0 kg | 1.2 sec | AC Servo Driver (X/Y/Z) | Rapid extraction, runner sorting, consumer goods |
| 3-Axis Bullhead (WKG-1500) | 500T - 1200T | 10.0 - 15.0 kg | 1.8 sec | High-Torque Servo Kinematics | Heavy-duty extraction, kitchenware, automotive trim |
| 5-Axis Double Arm Double Section | 1000T - 2300T | 15.0 - 35.0 kg | 2.1 sec | Full 5-Axis Absolute Servo | In-mold labeling (IML), complex metal inserts, multi-cavity parts |
| Silicone Servo Robot Arm | 250T - 400T | 3.0 - 6.0 kg | 1.0 sec | Precision Micro-Servo Closed Loop | Liquid Silicone Rubber (LSR) molding, medical cleanrooms |
Customized automation deployment engineered for domain-specific industrial manufacturing requirements.
Zhiyi’s foundational expertise originated in stainless steel thermal flask processing. Our specialized mechanical arms manage high-speed automated loading, neck stretching, rim trimming, and automated polishing transfer with consistent sub-millimeter precision.
Modern auto parts require immaculate surface finishes and complex metal insertion (In-Mold Decoration / IMD). Our 5-axis servo double-arm robots insert brass threaded bushings into molds prior to injection and retrieve multi-textured dashboard trim pieces flawlessly.
For high-volume cookware, food preservation containers, and household items, cycle consistency is critical. Integrated optical vision systems combined with Zhiyi robotic arms pick, stack, and transition finished products to automated shrink-wrapping systems.
Liquid silicone injection demands ultra-clean, grease-free operational environments. Our specialized silicone-series servo arms utilize stainless steel enclosed linear guide pathways and pneumatic vacuum suction networks certified for cleanroom compliance.
A decade of pioneering innovation, steady capacity expansion, and high-tech market leadership.
Against the backdrop of global Industry 4.0 initiatives, Zhejiang Zhiyi Intelligent Robot Co., Ltd. was founded on deep technical insights into industrial kinematic automation, aiming to modernize factory floor workflows.
Focused on R&D for truss manipulators tailored for hardware, thermos cups, and lunch boxes. Quickly captured market share due to extreme durability and ROI efficiency for regional factories.
Diversified product lines into 3-axis/5-axis servo robots and articulated mechanical arms. Expanded application boundaries into auto parts, electrical appliances, kitchenware, and daily consumer items.
Awarded the prestigious title of "National High-Tech Enterprise", validating Zhiyi's robust patent portfolio, engineering expertise, and continuous investments in intelligent manufacturing research.
Demonstrated operational scale, manufacturing rigor, and validated industrial success.
Comprehensive OEM/ODM capabilities designed to guarantee uptime, maximize ROI, and accelerate automation adoption.
We provide fully customized mechanical arms tailored for automated insertion, welding upgrades, and specialized EOAT grippers. Backed by live factory demonstrations and operator training programs, we ensure smooth plant commissioning.
Our solutions directly mitigate chronic labor scarcity while lowering long-term operating costs by up to 30%, making advanced robotic technology accessible and financial sound for SMEs and enterprise operations alike.
Quality reliability is non-negotiable. All Zhiyi mechanical arms undergo intensive endurance testing, vibration profiling, and positional drift checks. Every system is fully ISO9001 and CE certified for seamless export and worldwide installation.
Our multilingual elite foreign trade and engineering support team provides around-the-clock technical consultation, rapid spare parts fulfillment, remote diagnostics, and on-site integration support anywhere on Earth.
Pioneering the next horizon of AI-integrated industrial robotics and digital twin factory ecosystems.
Integrating neural networks and computer vision to enable self-learning robotic motion profiles. Mechanical arms will dynamically adapt trajectory speed based on mold temperature variations and part mass variances.
Virtual commissioning via digital twin modeling allows factory managers to simulate complex multi-robot cell workflows and stress-test cycle times before physical equipment installation takes place.
Embedded sensor arrays monitor joint gear vibration, thermal signatures, and motor current draw in real-time. IoT telematics alert maintenance teams prior to component wear, eliminating unpredicted downtime.
Next-gen regenerative servo drives capture kinetic energy during arm deceleration phases, recycling electric power back into the system grid to reduce overall factory kWh energy footprints.
Expert technical answers regarding customization, integration, compliance, and ordering parameters for mechanical arms.
Standard 3-axis servo robots are typically dispatched within 10–15 business days. Highly customized 5-axis systems equipped with specialized End-of-Arm Tooling (EOAT), automated vision sorting, or custom turn-key packaging units usually require 25–35 days, including full pre-shipment dry-run simulation testing at our factory facility.
A 3-axis single-arm robot is optimal for standard single-cavity or multi-cavity take-out operations where items are placed onto a side conveyor. Choose a 5-axis dual-arm dual-section robot when handling complex operations such as sub-gate runner cutting, In-Mold Labeling (IML), double-shot molding extraction, high-tonnage IMMs (above 1000T), or when floor ceiling height is limited.
Yes. Our mechanical arms utilize standardized EUROMAP 12 and EUROMAP 67 signal interfaces, ensuring plug-and-play compatibility with global injection molding machine brands, including Haitian, Engel, Sumitomo, KraussMaffei, Yizumi, Husky, and others.
Zhejiang Zhiyi Intelligent Robot Co., Ltd. operates under audited ISO9001 Quality Management Systems. Our entire machinery portfolio complies with European Union directives and carries authentic CE certification, ensuring seamless customs clearance and operational safety in European, American, and Asian markets.
We provide comprehensive after-sales services including video-guided installation, remote PLC software updates, full operational documentation, and spare parts air-freight support within 48 hours. Furthermore, we operate localized service offices in key export hubs across Southeast Asia to provide direct engineering assistance.
Explore our extended line of precision servo robots, bullhead units, and double-section industrial arms.
Trusted by tier-1 global manufacturers across automotive, packaging, electronics, and medical supply sectors.
Advanced assembly workshop, precision testing rigs, and international engineering collaboration.
ZHIYI Robotics