Explore our flagship multi-axis servo manipulators, bullhead high-load robotic arms, and smart factory automation systems engineered for peak cycle efficiency.
Designed for complex smart factory automation with ultra-high precision dual-arm synchronization.
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Enhanced factory automation solutions yielding maximum operational throughput and zero defect rates.
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High-payload bullhead architecture optimized for heavy-duty injection molding extraction.
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Industrial-grade precision robotic arm engineered for demanding B2B production lines.
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Tailored OEM automation solutions perfectly matched for medium-tonnage injection presses.
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Customizable ODM multi-axis platform built for efficient automated take-out and packaging.
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Proven industrial design offering seamless integration, high speed, and robust continuous service.
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Dual-section telescopic architecture designed for constrained headroom and fast cycle times.
View Details & SpecsAnalyzing the technological transition from asynchronous pneumatic pickers to AI-driven multi-axis full-servo manipulators in Industry 4.0 production environments.
Modern injection molding automation demands extremely fast take-out times (<0.4s dry cycle) to minimize mold open durations, extending core mold life and dramatically raising hourly yields.
By incorporating regenerative servo motor drives and lightweight alloy telescopic arms, modern manipulators reduce electrical consumption by up to 35% compared to legacy hydraulic systems.
Seamless interoperability via standardized interfaces (EUROMAP 67, EUROMAP 12, SPI) guarantees plug-and-play capability across global injection molding machinery brands.
| Performance Metric | 3-Axis AC Servo Manipulator | 5-Axis Dual-Arm Servo Manipulator | Impact on OEM Plant ROI |
|---|---|---|---|
| Degrees of Freedom (DOF) | 3 Linear Axes (X, Y, Z) | 5 Axes (X, Y, Z + Wrist Rotation C/A) | Enables complex part orientation & post-molding work cells |
| Take-out Precision | ±0.05 mm | ±0.02 mm | Critical for micro-insertion & In-Mold Labeling (IML) |
| Payload Capacity Range | 3 kg – 25 kg | 5 kg – 50+ kg | Supports heavy multi-cavity automotive components |
| Average Dry Cycle Time | 0.8 - 1.2 Seconds | 0.35 - 0.6 Seconds | Boosts daily throughput by up to 28% |
| Application Suitability | Standard extraction, stacking, drop-zone runner segregation | 3D complex trajectory, insert loading, ultra-fast packaging | Reduces manual post-processing footprint by 40% |
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a leader in the industry with its outstanding technical strength and innovative spirit. Since its establishment in 2017, the company has always been committed to providing customers with high-quality automation equipment and solutions to promote the intelligent transformation of the manufacturing industry.
The establishment of Zhejiang Zhiyi Intelligent Robot Co., Ltd. stems from the founder's deep insight into the intelligent manufacturing industry and his unremitting pursuit of technological innovation. Against the backdrop of Industry 4.0, the company came into being, aiming to improve production efficiency and product quality across manufacturing sectors.
In the early days of the company, it mainly focused on the research, development, and production of specialized truss manipulators. With robust technical strength and sharp market insight, it quickly achieved major breakthroughs in thermos cups and lunch box production automation, winning wide customer acclaim.
With maturing core technologies, Zhiyi expanded R&D into articulated robots, multi-axis servo manipulators, and automated packaging machines. Application domains grew exponentially from houseware to precision electronics, kitchenware, automotive components, and medical disposables.
Attaining the official title of "National High-Tech Enterprise" validated Zhiyi's technical authority, ISO9001 quality management rigors, CE safety certifications, and robust IP portfolio in intelligent robotics.
Engineering comprehensive, robust industrial robot solutions tailored to diverse automation workflows.
The servo manipulator is one of Zhiyi's flagship lines. Characterized by high rigidity, sub-millimeter precision, fast acceleration, and exceptional operational stability, these units seamlessly interface with 100T to 3000T injection molding machines.
Articulated 6-axis robots deliver multi-degree-of-freedom flexibility for intricate operations such as automated deburring, precision flame treatment, ultrasonic welding, and complex 3D part path trajectory handling.
End-of-line packaging machinery integrates vision inspection, automated carton erecting, product packing, and robotic palletizing to establish completely unassisted smart factory workflows.
Our continuous R&D commitment guarantees cutting-edge hardware-software synergy.
Zhejiang Zhiyi holds 13 key utility patents and practical inventions spanning lightweight structural arm design, vibration-suppression algorithms, high-torque servo coupling, and intelligent multi-axis motion control software.
Our engineering team comprises senior roboticists, control system engineers, and mechanical design specialists with decades of hands-on industrial experience in global factory automation.
By actively collaborating with premier domestic and international research institutes, Zhiyi continuously integrates AI visual recognition, digital twin simulation, and neural network control models.
Matching machinery tonnage, end-of-arm tooling (EOAT), and custom automation protocols for key global industries.
Heavy-duty bullhead 3-axis and 5-axis servo manipulators handle large automotive door panels, dashboards, and bumpers with automated metal insert positioning and post-molding gate cutting.
Specialized silicone servo robotic arms constructed with stainless hardware and non-contaminating lubrication ensure strict adherence to ISO Class 7/8 medical cleanroom standards.
Ultra-high-speed dual-arm manipulators integrated with automated side-entry IML units achieve complete cycle times under 3.5 seconds for thin-wall food containers and thermosware.
Tailored automated welding and insert-molding packages verified via digital twin simulation and live factory demonstration programs.
Mitigates chronic labor shortages while slashing overall unit manufacturing costs by up to 30%, maximizing SME investment return.
Every robot undergoes rigorous 72-hour continuous full-load endurance testing prior to dispatch, guaranteeing bulletproof reliability.
Dedicated foreign trade elite team providing pre-sales consultation, remote diagnostics, and rapid global spare parts dispatch.
Serving international clients across Southeast Asia, Europe, and North America under the "Belt and Road" strategic framework.
Extensive installation base across key manufacturing hubs in China, supporting top-tier automotive suppliers, appliance manufacturers, and precision plastic molding plants.
Active expansion into Southeast Asia, the Middle East, and Latin America with local technical service offices providing fast installation, commissioning, and staff training.
Upstream and downstream integration ensures direct access to world-class servo motors, linear guides, and pneumatic components for uncompromised quality control.
Next-generation architectural horizons driving autonomous industrial robotics over the coming decade.
Integration of 3D bin-picking visual neural networks allowing manipulators to pick randomly oriented parts directly from conveyors or storage bins.
IoT telemetry monitors motor current, vibration, and thermal signatures in real-time, warning operators of bearing or belt wear prior to failure.
Algorithms dynamically adjust deceleration curves based on payload weight variations, preventing arm residual oscillation and safeguarding delicate molds.
Universal pneumatic/electric coupling heads allowing automated switching of end-effectors within 10 seconds for multi-SKU flexible manufacturing lines.
In-depth technical answers regarding OEM custom engineering, installation requirements, and robotic manipulator selection.
Trusted by leading global manufacturers across auto components, household goods, and precision molding.
Browse our specialized robotic models for high-tonnage molding, liquid silicone rubber, and single-arm high-speed extraction.
Three-axis specialized servo manipulator designed for clean liquid silicone injection molding.
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Ultra-compact 3-axis single-arm design offering lightning-fast take-out speed and high torque reliability.
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Engineered for maximum versatility in automated factory setups across mid-range molding machines.
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Heavy-duty industrial servo manipulator engineered for continuous 24/7 commercial operation.
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Factory-direct robotic solution offering customized strokes, grips, and controller software packages.
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High-load capacity manipulator with advanced servo motor precision control for heavy plastic components.
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Extra-large frame servo robot optimized for large-scale automotive and structural container molding.
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Telescopic dynamic structure for compact vertical overhead environments demanding max flexibility.
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ZHIYI Robotics