Explore our flagship high-speed servo-driven manipulators engineered for high-tonnage injection molding machines, automated extraction, and precision material handling.
In today's rapidly developing industrial automation field, global manufacturing is experiencing a fundamental paradigm shift. Driven by Industry 4.0 standards, escalating labor costs, and stringent cycle-time tolerances, plastics processors and industrial component manufacturers require robust, high-precision robotics to remain competitive. Zhejiang Zhiyi Intelligent Robot Co., Ltd. stands at the forefront of this revolution as a premier OEM Machine And Robot Factory & Exporter.
Founded in 2017, Zhiyi Intelligent Robot has systematically engineered high-speed 3-axis servo manipulators, heavy-duty bullhead robotic arms, 5-axis dual-arm double-section systems, and full-line automated packaging machines. By replacing manual mold extraction with closed-loop servo kinematics, modern factories achieve cycle-time reductions of up to 35%, eliminate cosmetic part defects, and maintain 24/7 continuous operational availability.
As global manufacturing decentralizes across Southeast Asia, North America, and Eastern Europe, multi-national plants require standardized, plug-and-play automated extraction systems. Zhiyi's OEM/ODM architectures utilize standardized Euromap interfaces (Euromap 67 / Euromap 73), permitting seamless integration with top-tier injection molding machines regardless of brand or clamping tonnage (ranging from 250T up to 2300T super-large presses).
Manual part removal exposes hot plastic parts to human error, localized warping, and particulate contamination. High-rigidity servo robots utilize absolute encoder feedback and dual-guided linear rails to guarantee repeatability down to ±0.02mm. This structural rigidity ensures stable part gripping, precise insert placing (IML/In-Mold Labeling), and zero damage to delicate micro-structures.
Since its establishment in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has always been committed to providing customers with high-quality automation equipment and end-to-end solutions to promote the intelligent transformation of the manufacturing industry. Recognized officially as a "National High-tech Enterprise", Zhiyi integrates advanced mechanical design, motion control firmware development, and automated downstream processing.
Our enterprise OEM portfolio covers every dimension of injection molding robotics and factory automation. Engineered for high rigidity, minimal vibration, and extreme speed, each series is built around modular structural steel profiles and absolute AC servo drives.
The core foundation of our extraction automation line. Engineered for 250T-350T up to 2300T IMMs, these 3-axis and 5-axis servo manipulators feature heavy-duty planetary reducers, high-rigidity linear guide rails, and dynamic trajectory control. Ideal for rapid take-out, precise stacking, and downstream conveyor indexing.
Providing multi-degree-of-freedom dexterity, articulated robots excel in complex post-processing environments. Capable of performing trimming, de-gating, ultrasonic welding, laser marking, and intricate assembly, these units provide seamless multi-axis coordination in compact workspaces.
End-of-line integration is key to complete unmanned production. Our automatic packaging systems automatically wrap, case-pack, palletize, and seal finished goods directly from robotic removal stations, drastically increasing throughput while ensuring total hygienic integrity.
Designed specifically for large structural parts and high-tonnage injection molding machines (such as 2000T-2300T presses), the Bullhead dual-arm architecture (e.g., WKG-1500, WKG-1000, WKFI-950) distributes high payload weight over a bridge structure to prevent cantilever deflection.
Through relentless technological innovation, Zhiyi's product portfolio has expanded across diverse high-precision sectors, transforming manufacturing workflows across Asia, Europe, and the Americas.
Automated inner/outer liner insertion, robotic polishing, laser welding transfer, and scratch-free extraction of stainless steel and plastic thermal containers.
Heavy-payload extraction of bumpers, door panels, and instrument clusters using bullhead double-arm robots with integrated sprue-cutting shear heads.
High-speed medical and food-grade thin-wall container extraction, in-mold labeling (IML), multi-cavity stacking, and direct-to-bag hygienic packaging.
In active alignment with the international "Belt and Road" initiative, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established localized sales networks, technical engineering branch offices, and after-sales service centers across Southeast Asia and neighboring industrial corridors.
Our overseas support framework includes local engineering teams capable of performing site audits, electrical voltage adaptation (200V-480V, 50/60Hz), custom controller language localization (English, Spanish, Russian, Vietnamese, Thai), and rapid field dispatch to ensure zero unplanned factory downtime.
Looking forward, Zhejiang Zhiyi Intelligent Robot Co., Ltd. continuously increases R&D investment to integrate deep learning algorithms, neural network motion path smoothing, and IoT cloud telemetry into our robotic controllers.
Implementing adaptive acceleration and deceleration profiles via real-time vibration sensing. The controller automatically tunes servo gain values to eliminate arm sway at high cycle speeds.
Remote monitoring of motor temperature, linear rail wear, and pneumatic pressure differentials lets operators perform preventative service before mechanical breakdown occurs.
Incorporating energy recovery power modules that feed decelerating kinetic energy back into the electrical grid, reducing operational power consumption by up to 22% per unit.
We collaborate with world-leading industrial component suppliers, OEM brands, and global manufacturing giants to ensure world-class reliability.
Browse our comprehensive range of five-axis dual-arm, single-arm single-section, bullhead, and specialized silicone robotic extraction platforms.
Essential technical guidance for plant engineering leads, operational directors, and OEM procurement managers.
Selection depends on mold complexity, cavity arrangement, and post-extraction requirements. A 3-Axis Servo Robot (X, Y, Z axes driven by AC servos) is ideal for straightforward part removal, drop-zone placement, or conveyor unloading where parts extracted do not require dynamic wrist articulation. A 5-Axis Servo Robot adds servo rotation at the wrist (C-axis and A-axis), permitting complex part rotation, precision angular insertion, sub-gate clipping, or placing parts onto detailed inspection fixtures.
Zhiyi robots support standardized global communication protocols including Euromap 67 (E67) and Euromap 73 (E73) plug-and-play interfaces. For older machinery, we supply SPI standard cable adaptations or customized hardwired terminal block connections to interlock safety gates, core-pull signals, mold-open status, and ejector safety interlocks seamlessly.
On ultra-large presses (2000T to 2300T), standard single-arm cantilever structures experience structural deflection when traversing heavy payloads across wide daylight distances. The Bullhead dual-arm architecture utilizes a dual-traverse bridge structure that evenly distributes torque and payload dynamics, preventing mechanical oscillation, maintaining stroke accuracy down to ±0.05mm, and guaranteeing long-term frame rigidity.
Zhejiang Zhiyi Intelligent Robot Co., Ltd. operates under strict ISO9001 Quality Management Systems. All machinery exported to global markets carries full CE Certification compliant with Machine Directive 2006/42/EC and Electromagnetic Compatibility (EMC) standards. Every unit undergoes a rigorous 72-hour continuous burn-in test before factory release.
Standard servo robots (such as 250T-350T 3-axis arms) are typically dispatched within 10 to 15 business days. Customized OEM/ODM units with specialized End-Of-Arm Tooling (EOAT), customized stroke lengths, or integrated packaging machinery require 25 to 35 business days. Units are packaged in export-grade vacuum-sealed wooden cases to protect electrical drive cabinets against maritime humidity.
ZHIYI Robotics
