Engineered for seamless integration with 250T–2300T Injection Molding Machines
The global industrial sector is undergoing a profound paradigm shift driven by Industry 4.0 imperatives, persistent skilled labor shortages, and demand for ultra-precise production yield. Modern plastic processing plants, automotive component manufacturers, and consumer electronics assembly lines require automation frameworks that deliver minimal cycle times, continuous operation, and sub-millimeter positioning accuracy.
Pneumatic pick-and-place manipulators are rapidly being superseded by full-servo 3-axis and 5-axis robotic arms. Full servo acceleration and deceleration controls minimize vibration, enabling safe extraction of complex thin-wall parts without cosmetic defects.
Heavy-duty injection molding machines (ranging from 1000T up to 2300T) require robust structural designs like the "Bull Head" (Niutou) beam layout. These high-rigidity structural frameworks withstand large dynamic inertia while executing high-speed take-out operations.
Global procurement directors demand tailormade End-of-Arm Tooling (EOAT), multi-lingual controller interfaces, modular pneumatic/vacuum circuits, and bespoke software algorithms for specialized functions like In-Mold Labeling (IML) and automated insert placement.
When international buyers evaluate an OEM Industrial Robot Arm Supplier & Exporter, financial and technical risk mitigation is paramount. Overseas factory managers must balance capital expenditure (CAPEX) with long-term Total Cost of Ownership (TCO). Zhejiang Zhiyi Intelligent Robot Co., Ltd. addresses key procurement priorities through standardized, scalable engineering:
Our robotic portfolio seamlessly integrates with global IMM brands (Haitian, Yizumi, Engel, Sumitomo, KraussMaffei). Whether operating a compact 250T cell for daily consumer goods or a massive 2300T cell for automotive bumpers, our structural beams provide ideal stroke lengths (X: 600-2000mm, Y: 1000-3000mm, Z: 1500-3500mm).
Automating part removal, runner trimming, and stacking cuts direct manual labor costs by up to 30% to 50%. By maintaining consistent dry-cycle speeds (under 1.5 seconds for high-speed variants), production output per shift increases by up to 25%.
All equipment complies with global safety protocols including CE certification standards and ISO9001 quality management systems. Integrated hardware safety interlocks and EUROMAP 12/67 interfaces guarantee secure signaling between the molding machine and the robot controller.
Pre-configured control software modules, standardized quick-change EOAT plates, and comprehensive wiring schematics reduce installation time from days to hours, ensuring rapid commissioning for international plant managers.
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a leader in the industry with its outstanding technical strength and innovative spirit. Since its establishment in 2017, the company has always been committed to providing customers with high-quality automation equipment and solutions to promote the intelligent transformation of the manufacturing industry.
We specialize in full-servo manipulators, articulated robots, and automated packaging systems, servicing diverse markets including thermos cups, lunch boxes, kitchenware, household items, precision optics, electronics, and automotive parts.
The establishment of Zhejiang Zhiyi Intelligent Robot Co., Ltd. stems from the founder's deep insight into the intelligent manufacturing industry and unremitting pursuit of technological innovation. Against the backdrop of Industry 4.0, the company came into being, aiming to improve production efficiency and product quality across manufacturing.
In the early days of the company, it mainly focused on the research, development, and production of truss manipulators. With the team's technical strength and market insight, it quickly made breakthroughs in specialized manufacturing fields such as thermos cups and lunch boxes, winning wide recognition from market leaders.
With continuous maturity of technology and market growth, the company expanded into multi-axis articulated robots and automatic packaging machinery. Product lines grew from basic pick-and-place units to complex automation cells covering household goods, precision electronics, kitchenware, daily commodities, and auto parts.
With its excellent products and services, Zhejiang Zhiyi Intelligent Robot Co., Ltd. won the honorary title of "National High-tech Enterprise", affirming the company's technical strength, patent portfolio, and core engineering capabilities.
Engineering excellence is the cornerstone of our manufacturing philosophy. Zhejiang Zhiyi Intelligent Robot Co., Ltd. invests heavily in continuous R&D, maintaining a robust patent portfolio and robust hardware design standards.
Zhejiang Zhiyi Intelligent Robot Co., Ltd. holds 11-13 utility patents and practical inventions. These cover mechanical structure design, low-vibration beam construction, servo drive synchronization algorithms, and adaptive pneumatic grippers, ensuring long service lifespans under continuous 24/7 operation.
Our company maintains a specialized research and development team composed of industry experts and senior mechanical control engineers. Their rich field experience ensures continuous upgrades to hardware rigidity, movement trajectory algorithms, and energy-saving kinematic controls.
We actively collaborate with domestic and international scientific research institutions and universities. By introducing cutting-edge concepts in artificial intelligence, neural networks, and sensor fusion, we continually enhance product precision, reliability, and intelligence.
Our elite international trade team provides professional, rapid, economic, and secure one-stop turnkey service for clients globally. Our primary machinery lines include:
The servo manipulator is one of our core product pillars. Featuring high positioning precision, rapid cycle rates, and exceptional operational stability, it is widely utilized across automated injection molding lines. Options include single-arm, double-arm, single-section, and dual-section telesoper designs tailored to factory headroom constraints.
Multi-axis articulated robots excel at complex operations requiring high flexibility and degree-of-freedom movement. Designed for heavy payloads, intricate insert molding, automated deburring, welding, and secondary assembly, our articulated units offer top-tier speed, reach, and repeatability.
Automated packaging machines represent a key expansion area for our organization. By integrating custom robotics with automated cartoning, bagging, and stacking equipment, we supply fully integrated turnkey packaging cells customized to individual client product dimensions.
Our automation platforms are engineered to perform in diverse manufacturing environments:
Automating large structural parts (dashboards, door panels, bumpers) on 1000T-2300T injection molding machines using high-payload Bull Head 3-axis servo robots. Delivers safe, scratch-free part handling with integrated sprue separation.
Cleanroom-compatible 3-axis silicone servo manipulators for precise extraction of optical lenses, medical syringes, and cleanroom disposables, utilizing dust-free vacuum EOAT configurations.
High-speed multi-axis robots optimized for sub-second take-out times on multi-cavity food container molds, fully synchronized with automated conveyor belts and stacked packaging cells.
Customized welding and inlay upgrade packages (such as metal insert loading for thermos cups, cookware handles, and lunch box latches) supported by real-time sensor feedback and custom grippers.
We offer tailored welding and inlay upgrade packages supported by live operational demonstrations and comprehensive training programs in a state-of-the-art factory environment.
Utilizes industrial robots to overcome labor shortages, reduce operating costs by up to 30%, and drastically decrease scrap rates—ideal for growth-focused SMEs.
Products are ISO9001 and CE certified, undergoing rigorous testing and high-load burn-in cycles prior to shipment to ensure zero-defect reliability worldwide.
Our professional team provides around-the-clock pre-sales engineering consultation and 24/7 post-sale technical assistance to guarantee uninterrupted operation.
Technological Innovation & Rigorous Testing
Diverse Application Scenario Integration
Supply Chain Integration & OEM Rigidity
Domestic Dominance: We maintain a broad customer base across China's major manufacturing hubs, expanding brand recognition through engineering excellence.
International Expansion: Responding to the "Belt and Road" initiative, we have aggressively expanded across Southeast Asia, the Middle East, and Europe, establishing regional technical offices to ensure localized service and fast spare-part delivery.
Continuous AI Innovation: Incorporating machine vision systems, deep learning algorithms, and real-time path adjustments for variable part detection.
Green & Sustainable Manufacturing: Developing regenerative servo drives and energy-saving kinetic frameworks to assist global clients in achieving net-zero carbon goals.
A 3-axis servo robot is ideal for standard part removal, simple stacking, and sprue dropping where parts are dropped or placed parallel to the machine. A 5-axis servo robot offers full wrist rotation and flexibility, allowing complex part re-orientation, insert placement, precision trimming, or sideways stacking in tight spaces.
Yes. Our systems support standard EUROMAP 12, EUROMAP 67, and SPI signal interfaces. For non-standard or older molding machines, we provide customized hardwired interface adapter kits to ensure safe signal handshakes between the robot and injection unit.
Standard 3-axis models are typically dispatched within 10 to 15 business days. Customized ODM configurations—including specialized EOAT fixtures, custom stroke lengths, or integrated packaging units—typically ship within 20 to 30 business days after design approval.
We provide a 12-month full machine warranty on core componentry. Remote diagnostic support is available 24/7 via video link and IoT controllers. Spare parts are dispatched via express global couriers, and local service engineers are available through our overseas partner hubs.
Explore our comprehensive range of high-load, single & dual section manipulators
Our cooperative partners and supply chain integration network
ZHIYI Robotics