Explore our flagship high-speed injection molding robots and industrial manipulators engineered for high-precision extraction, insert molding, and automated packaging.
A comprehensive analysis of global industrial automation, multi-axis kinematics, and smart manufacturing ecosystems in the Industry 4.0 era.
The global demand for high-precision 5 Axis CNC Robot Arms is expanding at an unprecedented CAGR of over 11.4%. Advanced manufacturing plants are transitioning from standard 3-axis pneumatic systems to fully synchronized 5-axis AC servo robotic arms to reduce cycle times, enhance flexibility, and perform complex multi-angle part manipulation.
Modern 5-axis servo robots utilize closed-loop digital AC servo drives with absolute encoders, allowing positional repeatability within ±0.02mm. Dual-arm and dual-section telescopic profiles permit high-speed extraction from large injection molding machines (ranging from 250T up to 2300T clamping force) without vertical ceiling height restrictions.
Integrated motion control algorithms eliminate vibration during rapid acceleration and deceleration phases. High-speed take-out operations can be completed in under 0.8 seconds, dramatically minimizing total mold-open duration, extending mold lifespan, and lowering per-unit electrical energy consumption by up to 25%.
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a leader in the industry with its outstanding technical strength and innovative spirit. Since its establishment in 2017, the company has always been committed to providing customers with high-quality automation equipment and end-to-end solutions to promote the intelligent transformation of the global manufacturing sector.
With a comprehensive R&D footprint spanning mechanical design, control systems, and machine vision sensors, Zhiyi continuously empowers factory floors to overcome labor shortages, stabilize production quality, and implement sustainable Industry 4.0 practices.
From specialized truss manipulators to multi-axis articulated robots, discover how Zhiyi evolved into an international OEM manufacturing power.
The establishment of Zhejiang Zhiyi Intelligent Robot Co., Ltd. stems from the founder's deep insight into the intelligent manufacturing industry and his unremitting pursuit of technological innovation. Against the backdrop of Industry 4.0, the company came into being, aiming to improve production efficiency and product quality across plastic processing and precision metalworking industries.
In the early days, Zhiyi focused heavily on the design and mass production of high-rigidity truss manipulators. Leveraging robust engineering capabilities and market insights, the company quickly secured key market shares in automated production lines for thermos cups, stainless steel lunch boxes, and hardware components.
As industrial automation demand matured, Zhiyi expanded into full AC servo 3-axis and 5-axis robot arms, articulated industrial robots, and integrated automatic packaging machinery. Product applications surged into household goods, precision electronics, kitchenware, daily consumer products, and automotive components.
With superior quality standards, robust patent holdings, and impeccable customer satisfaction, Zhejiang Zhiyi was officially awarded the honorary title of "National High-Tech Enterprise". This milestone solidifies our technological credibility and strengthens our drive toward worldwide industrial modernization.
Leveraging localized industrial clusters, standardized quality controls, and agile OEM/ODM engineering capabilities.
Zhiyi maintains complete control over raw material procurement, structural steel fabrication, high-precision CNC machining of structural arms, electrical control cabinet assembly, and final burn-in testing. This vertical integration drastically reduces lead times for overseas buyers.
By replacing manual part extraction with 5-axis automated robotic systems, factory owners effectively neutralize rising labor expenses, lower scrap rates, prevent workplace injuries, and achieve up to a 30% total operating cost reduction within 12 to 18 months of deployment.
Aligned with China's "Belt and Road" initiative, Zhiyi has extended its marketing and technical support hubs into Southeast Asia, Europe, and the Americas. Localized spare parts distribution ensures zero unexpected machine downtime for global manufacturing clients.
Proprietary control technologies, patented mechanical structures, and rigorous international quality certifications.
The servo manipulator is one of Zhiyi's core product offerings. Characterized by high rigidity, exceptional speed, and long-term repeatability, it seamlessly integrates with horizontal and vertical injection molding machinery. Custom axis stroke configurations (traverse, crosswise, and vertical) allow tailor-made automation for machines ranging from small 250T presses to giant 2300T production cells.
Equipped with 13 utility patents and inventions, Zhiyi's engineering team constantly pushes the envelope in motion dynamics, energy-saving drive loops, and intelligent pneumatic end-of-arm tooling (EOAT).
For complex post-molding tasks, Zhiyi’s articulated multi-joint robots provide maximum dexterity for secondary machining, deburring, laser marking, and automated insertion. Furthermore, our turnkey automatic packaging machines eliminate bottlenecking at the end of the line by seamlessly sorting, wrapping, and palletizing finished goods.
By blending deep learning algorithms and vision inspection modules, our robotic setups can identify surface defects in real-time, enforcing zero-defect delivery standards for automotive and medical plastic parts.
Empirical proof of manufacturing scale, technical mastery, and long-term customer partnerships.
We offer tailored welding, insert molding, and inlay upgrade packages supported by live operational demonstrations and comprehensive training programs in a state-of-the-art factory environment.
Every robot arm and automated cell undergoes rigorous continuous endurance testing under full load conditions prior to dispatch. ISO9001 and CE compliance ensure flawless alignment with European and North American safety standards.
Our foreign trade elite team and field service engineers provide round-the-clock remote troubleshooting, system programming, spare parts support, and on-site integration assistance worldwide.
From medical silicone molding to heavy automotive component handling, Zhiyi 5-axis CNC robots excel across diverse manufacturing sectors.
Effortlessly retrieve complex aesthetic parts, deep-cavity containers, automotive bumpers, and electronics housings with zero scratching or deformation.
Specialized 3-axis and 5-axis silicone servo robot arms engineered for cleanroom production of medical grade devices, baby products, and kitchenware seals.
Dual-arm single/double section manipulators accurately place metallic inserts, electronic pins, or decorative labels into molds before resin injection.
Trusted by leading domestic and global enterprise manufacturers across diverse industrial automation sectors.
Modular single-section, double-section, and bullhead robot arm configurations designed for high-density factory layouts.
Direct factory supply for global distributors, machine builders, and automated smart factories.
Technical insights, OEM procurement guidelines, and integration parameters for international manufacturing directors.
A 3-axis servo robot controls motion along the X (traverse), Y (vertical), and Z (crosswise) axes, perfect for standard part extraction and drop-off. A 5-axis servo robot introduces two additional rotational axes (C-axis rotation and A-axis wrist tilting). This allows complex spatial positioning, dynamic insertion, complex part alignment for degating or secondary processing, and extraction from tight mold openings without requiring custom secondary mechanical wrist attachments.
Zhiyi offers tailor-made engineering services covering custom traverse lengths, double-section telescopic arms for low ceiling clearances, dual-arm setups (one arm for runner extraction, one for product removal), special End-of-Arm Tooling (EOAT) design, and integrated PLC communication protocols (such as Euromap 12 / Euromap 67 / SPI interfaces) to ensure plug-and-play compatibility with any brand of injection molding machine.
All industrial manipulators, 5-axis CNC robots, and automated packaging machines manufactured by Zhejiang Zhiyi are ISO9001 certified and hold full European CE compliance. This includes integrated safety hardware modules, dual-channel emergency stop loops, dynamic overload protection, and safe zone perimeter interlocking.
Zhiyi manufactures robots supporting payload capacities from light 3kg-5kg parts (ideal for small precision medical components) up to heavy-duty 50kg+ end-of-arm tooling systems tailored for 2000T to 2300T large-scale injection molding machines producing automotive instrument panels or large storage crates.
Zhiyi provides a complete global service framework including detailed video installation guides, interactive 3D digital-twin simulation files, remote online diagnostic commissioning, fast-track overseas spare parts shipment, and on-site engineer dispatch across overseas partner office hubs.
ZHIYI Robotics