Explore our state-of-the-art ODM & OEM robotic systems tailored for plastic injection molding, material handling, and high-speed industrial processing.
Understanding how custom kinematic engineering and multi-axis articulation are revolutionizing global automated production lines.
Modern industrial applications demand complex spatial manipulation. Unlike standard 3-axis cartesian manipulators that operate on linear XYZ coordinates, an ODM six-axis articulated robotic arm delivers six full degrees of freedom (roll, pitch, yaw across multiple joints). This agility allows seamless manipulation inside tight press cavities, complex undercut extractions, post-processing trimming, and multi-angle insertion operations.
Off-the-shelf robotics often force manufacturers into operational compromises. ODM customization bridges the gap by engineering custom arm reach length, structural weight-to-payload ratios, tailored mounting flanges, specialized End-of-Arm Tooling (EOAT), and native communication protocols (EtherCAT, PROFINET, Modbus-TCP) designed explicitly around client mold architecture and cycle-time benchmarks.
Equipped with absolute high-resolution encoders and closed-loop AC servo drives, ODM multi-axis systems achieve high positioning repeatability (up to ±0.02mm). Synchronized linear and circular interpolation curves smooth out velocity profiles, eliminating vibration induced tool wear, minimizing part damage, and significantly reducing cycle times by up to 25% compared to legacy pneumatic systems.
Established in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has scaled rapidly to become a premier designer and manufacturer of intelligent industrial automation equipment. Driven by deep market insight and an unyielding commitment to technological excellence under the global Industry 4.0 framework, Zhiyi empowers enterprises worldwide to modernize their production infrastructure.
Specialized initially in high-precision truss manipulators for insulated container manufacturing, thermos cups, and food packaging lines, building a foundation in ultra-fast extraction dynamics.
Expanded R&D into multi-axis articulated robots, 3-axis / 5-axis servo manipulators for injection molding machines ranging from 250T up to 2300T, and integrated automated post-packaging lines.
Awarded the prestigious "National High-tech Enterprise" accreditation, backed by 13+ practical patents and inventions covering motion control algorithms, sensor fusion, and structural design.
Selecting the optimal motion control architecture based on injection press tonnage, part complexity, and throughput requirements.
| Kinematic Configuration | Degrees of Freedom | Typical IMM Tonnage Range | Positioning Repeatability | Ideal Application Scenarios |
|---|---|---|---|---|
| 3-Axis Servo Manipulator (Single/Dual Arm) | 3 Linear Axes (X, Y, Z) | 100T – 2300T | ±0.05 mm | High-speed part drop-out, basic runner separation, high-volume container extraction, simple part stacking. |
| 5-Axis Dual-Arm Servo Robot (e.g., WKFI-950 / WKG-1000) | 3 Linear + 2 Rotational Servo Axes | 250T – 1500T | ±0.03 mm | In-Mold Labeling (IML), complex dual-component molding, precision part insertion, side-entry extraction. |
| ODM 6-Axis Articulated Robotic Arm | 6 Fully Articulated Rotational Joints | 250T – 3500T+ | ±0.02 mm | Complex part degating, deburring, automated inspection integration, overmolding metal inserts, 3D trajectory pathing. |
Zhiyi integrates proprietary motion trajectory smoothing algorithms that prevent torque spikes during high acceleration phases. This prolongs mechanical component lifespan and reduces energy consumption by up to 20%.
Our ODM solutions feature quick-change EOAT plates engineered with pneumatic vacuum circuits, mechanical grippers, magnetic clamps, and optical sensor arrays configured specifically for fragile or complex geometries.
Embedded IoT modules provide real-time operational status, cycle time monitoring, preventive maintenance alerts, and seamless integration with MES (Manufacturing Execution Systems).
Unlocking substantial total cost of ownership (TCO) advantages through Zhejiang's integrated manufacturing ecosystem.
Zhejiang Province serves as the world epicenter for precision machinery, molding electronics, and servo-motor manufacturing. Zhiyi leverages localized component sourcing—from high-rigidity linear guide rails and harmonic reducers to customized wiring harnesses. This localized cluster drastically reduces lead times for ODM prototypes to as little as 3-4 weeks while trimming bill-of-materials (BOM) overhead by 30-40% compared to Western OEMs.
Every robot manufactured in our facilities undergoes rigorous 72-hour continuous burn-in testing under full load conditions. We enforce ISO9001 Quality Management Protocols and construct compliance engineering documentation (CE Certification, Machineries Directive 2006/42/EC, ANSI/RIA R15.06 compliance for North America) ensuring seamless workplace integration without regulatory friction.
Global buyer requirements vary drastically based on spatial constraints and machine layouts. Our experienced engineering team works directly via 3D CAD step files (SOLIDWORKS, STEP, IGES) provided by clients to simulate arm range, collision zones, and payload dynamics before metal cutting begins, eliminating post-installation rework costs.
Industrial automation projects executed with Zhiyi deliver an accelerated payback period ranging between 8 to 14 months. By combining labor cost reduction, stabilized yield rates (eliminating double-shot damage), and reduced energy drain, enterprises maximize operating margins in increasingly competitive global markets.
Bridging geographical divides with localized technical teams, field service engineers, and robust after-sales infrastructure.
Aligned with the "Belt and Road" initiative, Zhiyi has established physical service nodes and technical offices across Southeast Asia (including Vietnam, Thailand, and Malaysia) to provide prompt on-site deployment, maintenance, and operator training.
Equipped with cloud telemetry interfaces, our senior automation engineers can perform remote firmware updates, PLC ladder logic debugging, and parameter tuning in real-time, minimizing system downtime anywhere on the globe.
We maintain standardized component stockpiles (servos, encoders, solenoid valves, linear bearings) at central distribution centers, offering accelerated 48-hour global air dispatch for emergency replacement parts.
Deploying targeted automation solutions engineered for rigorous sector-specific challenges.
Automotive parts (dashboards, door panels, engine bay connectors) demand strict zero-defect insertion of metal bushings prior to plastic injection. Zhiyi multi-axis robots utilize tactile force sensors and high-speed servo positioning to insert micro-pins into multi-cavity molds with ±0.02mm accuracy, followed by rapid molded component extraction.
In high-speed food container molding (lunch boxes, thermos cups, beverage caps), cycle times under 4 seconds are mandatory. Our ultra-fast 3-axis and 5-axis bullhead robots perform side-entry or top-entry extraction, transferring components directly onto automated conveyor belts for inline vision inspection and robotic packing.
Housing units for smartphones, laptops, and home kitchenware require pristine surface aesthetics free of oil contamination or scratches. Zhiyi silicone-gripped and cleanroom-compliant robotic arms manage part handling without surface marring, routing extracted components through automated laser trimming and degating stations.
Syringes, petri dishes, and diagnostic cartridges manufactured under ISO Class 7/8 cleanroom environments benefit from our fully enclosed servo drive arms. Constructed with non-gassing lubricants and smooth stainless/anodized surfaces, these systems prevent particulate generation during continuous operation.
Partnering with industrial leaders to advance global manufacturing intelligence.
Detailed answers to technical, operational, and procurement queries regarding our ODM multi-axis robotics.
Our ODM process begins with a comprehensive audit of your factory layout, injection molding machine specifications, mold CAD drawings, and target cycle times. Our engineers generate 3D kinematic motion simulations to verify reach and payload feasibility. Once approved, we move to physical prototyping, control software customization, 72-hour load stress testing, and final international dispatch.
Zhiyi manipulators come standardized with EUROMAP 12 and EUROMAP 67 electrical signal interfaces, making them plug-and-play compatible with global injection press brands (such as Engel, Haitian, KraussMaffei, Sumitomo, and Fanuc). Custom I/O mapping is also available for legacy machines lacking standard EUROMAP plugs.
We manufacture robot arms supporting payloads from 3 kg for high-speed small part pickup up to 50 kg+ heavy-duty systems engineered for large-scale automotive bumper extraction and multi-cavity industrial molds on 2300T presses.
All Zhiyi products include a 12-month comprehensive factory warranty, 24/7 video technical support, and access to localized field service engineers in key overseas regions. Replacement parts are dispatched via priority express logistics to prevent extended production downtime.
Additional high-rigidity servo manipulators and multi-axis dual-arm solutions built for high-duty factory environments.
ZHIYI Robotics
