Explore our high-performance ODM & OEM servo pneumatic robot series customized for high-speed extraction, insert molding, and automation workflows.
A Technical Whitepaper on Modern Factory Automation, Material Handling Precision, and Industrial Economic Shift
In the contemporary global manufacturing paradigm, industrial enterprises face escalating labor costs, severe skilled labor shortages, and stringent throughput demands. The international plastics, automotive, and packaging sectors are aggressively replacing manual part extraction with high-speed pneumatic and multi-axis servo robotics systems. Custom Original Design Manufacturing (ODM) solutions allow facilities to seamlessly integrate automation over existing tooling without structural plant modifications.
Pneumatic actuary systems coupled with multi-axis AC servo drives bridge the gap between high-speed linear ejection and millimetric placement accuracy. Modern ODM pneumatic robots utilize advanced pneumatic vacuum circuits, dual-stage telescopic arms, and rigid structural beam design (e.g., Bull Head architecture) to ensure part extraction cycles under 3.5 seconds with positioning repeatability within ±0.02mm, safeguarding expensive molds from collision damage.
Pioneer of Intelligent Manufacturing & Global OEM/ODM Automation Equipment
Since its inception in 2017, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has established itself as a national high-tech leader dedicated to the research, development, engineering, and manufacturing of advanced robotic systems. Guided by Industry 4.0 principles, Zhiyi delivers comprehensive factory floor automation engineered to boost production yield while suppressing operational overhead.
Our engineering footprint spans across multi-axis servo manipulators, articulated robots, intelligent truss manipulators, and automated packaging lines servicing automotive components, medical equipment, precision electronics, household hardware, and thermos container manufacturing lines globally.
Established in response to China's industrial upgrading, Zhiyi focused on addressing manual extraction bottlenecks in high-temperature molding environments, establishing an empirical foundation in robotic kinematics.
Pioneered customized automated extraction for thermos cup and lunch box manufacturing sectors, securing dominant market share through engineered durability and rapid cycle times.
Expanded research to encompass 3-axis and 5-axis AC servo systems, bullhead robotic arms, silicone injection manipulators, and automated packaging machinery integrated with vision systems.
Awarded official "National High-Tech Enterprise" status, backed by 13 utility patents, ISO9001 compliance, and CE safety certification for international machine safety standards.
Custom ODM solutions designed for specialized industrial payloads and tonnage ranges
Utilizing high-torque AC servo motors on main axes, these systems deliver exceptional acceleration dynamics and energy efficiency. Designed for side extraction, top loading, and multi-stage stacking across plastic injection molding machinery from 250T up to 2300T clamping forces.
Providing 6 Degrees of Freedom (DoF), articulated robotic solutions cater to complex tool-path paths, automated welding, component inlay, post-processing trimming, and dynamic vision-guided sorting systems requiring high wrist torque capacity.
Integrates end-of-line pneumatic palletizing, film wrapping, box sealing, and inline inspection metrics. Reduces post-molding labor dependency by up to 80% while standardizing container packing quality.
| Robot Architecture Series | Compatible Press Tonnage | Axis Configuration | Drive System | Target Industry Applications |
|---|---|---|---|---|
| WKG-1000 Series | 100T – 400T Press | 3-Axis Single Arm | Pneumatic + AC Servo | Thin-wall container, daily consumables, cosmetic caps |
| WKG-1500 Bullhead | 450T – 850T Press | 3-Axis High-Payload Beam | Full AC Servo Drive | Automotive interior, home appliances, electrical enclosures |
| WKFI-950 Series | 250T – 500T Press | 5-Axis Dual Arm Telescopic | High-Precision Servo | In-Mold Labeling (IML), medical syringes, insert molding |
| Heavy-Duty 2000T-2300T Series | 2000T – 2300T Press | 3-Axis / 5-Axis Heavy Beam | High-Torque Servo + Heavy Pneumatic | Automotive bumpers, trash bins, large industrial pallets |
| Silicone Servo Series | 250T – 400T Silicone Press | 3-Axis Cleanroom Spec | Pneumatic Gripper + Servo | Liquid Silicone Rubber (LSR) parts, baby nipples, medical valves |
Empowering global factory floors with patented technology, vertical integration, and round-the-clock technical support.
Proprietary innovation in pneumatic circuit control, lightweight structural cross-beams, anti-vibration damping, and user-friendly teach-pendant interfaces.
State-of-the-art production facilities ensuring standardized assembly, rigorous endurance burn-in tests, and rapid OEM/ODM delivery cycles.
Active strategic outreach under the "Belt and Road" initiative, with established regional hubs and overseas offices delivering localized technical service.
Strict compliance with European safety directives, low-voltage electromechanical safety standards, and robust quality management controls.
Ensuring seamless deployment, local regulatory compliance, and rapid lifecycle engineering assistance.
Exporting industrial automation equipment mandates strict alignment with local machine safety regulations. All Zhiyi pneumatic and servo robots comply fully with European CE Directives (2006/42/EC Machine Directive), ISO9001:2015 Quality Management Systems, and North American ANSI/RIA R15.06 Industrial Robot Safety Standards. Dual-circuit safety emergency stop logic and pneumatic safety pressure dump valves come standardized across all models.
Our engineering team works directly with international system integrators and machine distributors. From customized pneumatic EOAT (End-of-Arm Tooling) design to specialized vacuum circuit setups, dual-action rotation units, and custom PLC protocols (Euromap 12 / Euromap 67 interfaces), we deliver customized solutions tailored to specific mold layouts and floor geometries.
To eliminate downtime, Zhiyi maintains technical service nodes across key export regions in Southeast Asia, Europe, and Latin America. We provide real-time remote diagnostics, multi-lingual operation handbooks, comprehensive spare parts kits, and structured live operator training sessions at our high-tech assembly center or customer site.
Driving smart manufacturing through AI integration, energy reduction, and IoT connectivity.
Integrating deep learning acceleration algorithms directly into robot controllers to automatically calculate smooth vibration-free acceleration curves. Embedded pneumatic pressure sensors monitor system seals continuously, alerting maintenance teams prior to seal degradation or vacuum leakage events.
Combining high-resolution industrial 2D/3D vision sensors with responsive pneumatic suction and clamping mechanisms. Enables random part picking from conveyor belts, automatic sprues trimming, and defect inspection prior to packaging.
Implementing regenerative servo motor braking technology to capture kinetic deceleration energy, feeding power back into the system grid to reduce net power consumption by up to 22% during high-cycle pick-and-place operation.
Standardizing cloud telematics and OPC-UA communication protocols to facilitate unified data streaming into MES (Manufacturing Execution Systems) and Smart Factory dashboards for real-time OEE (Overall Equipment Effectiveness) tracking.
Technical answers to common engineering, procurement, and deployment questions
High-efficiency robotic manipulators engineered to maximize yield, safety, and equipment payback.
ZHIYI Robotics