High-Precision Robotic Arms Engineered for Demanding Industrial Extraction, In-Mold Labeling (IML), and Complex Part Transfer
In modern industrial plastic processing, cycle time reductions of even milliseconds yield immense compounding profitability. The global demand for high-speed, synchronized linear and articulated automation has made China the strategic epicenter for manufacturing 5 Axis Servo Manipulators and Dual-Arm Robots. Engineered to seamlessly pair with injection molding machines (IMMs) ranging from 250T up to massive 2300T clamping forces, today's 5-axis robotic architectures replace traditional pneumatics with absolute AC servo control across all kinematic movements.
Compared to conventional 3-axis Cartesian setups, a 5-axis servo system—featuring synchronized X, Y, Z linear axes plus programmable rotational wrist axes (A/C or B/C)—provides unprecedented spatial flexibility. This enables complex part removal from tight mold spaces, sub-insert positioning, automated degating, in-mold labeling (IML), and downstream palletizing inside a single unified machine cycle.
A recognized National High-Tech Enterprise leading the smart transformation of industrial robotics since 2017. Delivering turnkey OEM/ODM automation ecosystems across global supply chains.
Quantifiable engineering excellence driving automation ROI for SMEs and multinational industrial enterprises worldwide.
Key drivers re-shaping international supply chains and factory floor automation strategies
Global manufacturers demand takeaway dry cycle times under 0.8 seconds. Multi-axis AC servo systems reduce vibration during rapid traverse, allowing mold open times to be minimized while preserving mechanical longevity.
For two-plate or three-plate molds, dual-arm configurations (main arm for product extraction, runner arm for sprue handling) eliminate secondary offline separation steps, boosting overall factory efficiency.
Space-constrained cleanrooms (medical molding) and compact automotive injection plants rely on low-profile telescopic ("bullhead") boom designs that fit comfortably within standard ceiling height boundaries.
From specialization in truss manipulators to leading national high-tech robotics manufacturing
Zhejiang Zhiyi Intelligent Robot Co., Ltd. was established based on the founder's deep insight into Industry 4.0 trends, aiming to empower plastic processing factories with reliable automated extraction equipment.
Specialized early on in robust truss manipulators, establishing market dominance in specialized production sectors such as stainless steel thermos cups, food container lunch boxes, and kitchenware.
Invested heavily in absolute multi-axis servo controllers and 6-axis articulated kinematics. Expanded product applications to automotive parts, precision electronics, and automated post-processing packaging systems.
Awarded the official "National High-Tech Enterprise" designation, backed by over 13 proprietary patents covering structural mechanics, control software, and intelligent end-of-arm tooling (EOAT).
Customized automation architectures tailored to specific machine sizes and material properties
Engineered for high-volume injection molding lines. Offers independent control over product side and runner side arms, providing micro-mm repeatability across high-speed takeoff routes.
Delivering maximum freedom of motion for post-molding processes including plasma surface treatment, laser trimming, automated vision inspection, and precision adhesive dispensing.
Fully integrated conveyor solutions that transition molded parts from robot extraction directly into auto-boxing, shrink-wrapping, and palletizing stations without human intervention.
Zhiyi’s technological superiority stems from heavy investment in key architectural building blocks:
Empowering plastic converters across Southeast Asia, Europe, and the Americas under the "Belt and Road" initiative
Established direct service hubs across major Chinese manufacturing provinces, providing rapid 2-hour technical dispatch and comprehensive spare parts inventory.
Dedicated sales and technical offices established across Southeast Asia and emerging markets to facilitate seamless installation, commissioning, and local operator training.
Customer-centric remote diagnostics network enabling real-time PLC troubleshooting, code upgrades, and maintenance guidance anywhere in the world.
Trusted by leading global plastic molders, automotive Tier-1 suppliers, and consumer goods brands
Technical and procurement guidance for factory engineers, buyers, and plant managers
High-Performance Automation Solutions for Factory Modernization & Labor Reduction
ZHIYI Robotics